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Retro Thumper project (Read 1982 times)
ohiomoto
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Re: Retro Thumper project
Reply #60 - 03/11/21 at 18:39:31
 
Okay, I think I'm seeing it now.  I figured you had it covered. haha

My fender only goes down about as far as the top of the airbox if I recall.  I think I put a plate of some sort to and then left used the back of the airbox on the lower part.  I'll double check, but it looks like you should be able to pull that off.  

Edit:  This pic is in my build thread.  Pretty much what I remembered.

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DragBikeMike
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Re: Retro Thumper project
Reply #61 - 03/12/21 at 05:04:12
 
That Honda seat looks showroom.  Good catch.  Where did you find it?  You should leave the Honda logo on there.  It will be great for story telling.
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Dave
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Re: Retro Thumper project
Reply #62 - 03/12/21 at 09:09:22
 
Mike:

Remember that 1980 Honda CB125 I went to look at?  I really liked the seat it had - it just has a tab in the front and two bolts in the back to attach it.  I liked the idea I didn't have to figure out how to make the hinges and latch work that a lot of seats from that era use for attachment.  So I went to eBay and found one that wasn't in too bad of shape for being 40+ years old!

This morning I cut the tab off the Motor Guzzi fender and removed the stock airbox - the fender fits better now.  I also may have to cut off the bottom Suzuki fender mount as it keep the fender from moving any farther forward - and the bottom left mount for the air box will have to go.
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Dave
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Re: Retro Thumper project
Reply #63 - 03/18/21 at 14:48:31
 
I have come to the same conclusion that ohiomoto did when he was working on his bike - there really isn't a good way to drop the front end and still have room for mounting handlebars properly.  The upper fork tubes stick up too high to allow a normal size riser/clamp to get the handlebars to clear the top of the raised fork tubes.

I called Gary's Goodworks using the link that ohiomoto provided in his build, and my fork tubes are headed to Indiana to get 2" removed.
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Dave
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Re: Retro Thumper project
Reply #64 - 03/18/21 at 17:00:04
 
I took the fork yokes apart so that I can powder coat them....and I might as well do the fork legs while everything is apart.

I got this bike as a Theft Recovery - and I can see how they got away with the bike.  The steering lock was broken - they likely just yanked hard on the bars until it broke.

I might as well fix this while it is apart.
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ohiomoto
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Re: Retro Thumper project
Reply #65 - 03/19/21 at 04:21:17
 
Just in case anyone else is interested in having their forks cut down Gordy's Goodworks (not Gary's).   Smiley
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Dave
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Re: Retro Thumper project
Reply #66 - 03/19/21 at 05:05:26
 
ohiomoto wrote on 03/19/21 at 04:21:17:
Just in case anyone else is interested in having their forks cut down Gordy's Goodworks (not Gary's).   Smiley


Oooops!  Glad you straightened me out before I made the shipping label!
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Gary_in_NJ
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Re: Retro Thumper project
Reply #67 - 03/19/21 at 07:01:30
 
ohiomoto wrote on 03/19/21 at 04:21:17:
Just in case anyone else is interested in having their forks cut down Gordy's Goodworks (not Gary's).   Smiley


I'd be happy to cut down your fork tubes....but you won't be happy with the result.  Smiley
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Ruttly
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Re: Retro Thumper project
Reply #68 - 03/19/21 at 08:56:14
 
Gary , I also own a sawsall too , forks , springs , frames no problem ! Grin
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DragBikeMike
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Re: Retro Thumper project
Reply #69 - 03/19/21 at 12:16:56
 
What's you plan for fixing that stem Dave?  Replace, weld....?
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Dave
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Re: Retro Thumper project
Reply #70 - 03/19/21 at 18:35:06
 
DragBikeMike wrote on 03/19/21 at 12:16:56:
What's you plan for fixing that stem Dave?  Replace, weld....?


A dab of weld, a pinch of slot milling......a dollop of lathe work. Smiley
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Re: Retro Thumper project
Reply #71 - 03/20/21 at 17:46:39
 
Today I put a small bead of weld on the steering stem:
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Dave
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Re: Retro Thumper project
Reply #72 - 03/20/21 at 17:48:00
 
Then with a bit of work with a grinder, lathe and file....it is repaired!

Now I just need to convince myself a new lock is worth $70!
(It didn't stop the bike from being stolen once).
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Dave
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Re: Retro Thumper project
Reply #73 - 03/20/21 at 17:50:04
 
Then I spent a few hours this afternoon powder coating the fork parts, the rear brake backing plate, and the SV650 caliper.
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zipidachimp
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Re: Retro Thumper project
Reply #74 - 03/21/21 at 00:41:30
 
Sorry to be a critic, because I agree with your concept, but the photo of the rolling chassis emphasizes the disparity of the wheel sizes.
Not a good look.  Using spoked wheels would solve this problem, but tube tires would reappear.
Cast wheels of the proper size means probably using a chain drive.
Good luck!  Suzuki should have done this!
Cheers!  Cool
ps:  a 120/90 on the rear might lessen the rear 'heavy' look and not affect the rideability.  
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