WOW! Finally got to go down to Jay's place and get some work done last weekend. I drove down Saturday night after the kids went to sleep, and woke up to find my bike entirely apart! It's a good thing this Savage goes together easy...
First time I'd seen the inside of the motor, and what's visible so far looks brand new!
And the rest of it is all over here somewhere....
Swingarm is sitting on the table; Jay modified the center bracing to make more room for the rear tire... Just tacked together for now, and that's a good thing; we found it was a little too tight when we went to put it back together!
Here are the shocks sitting next to the Dyna Muffler we were going to use, but Jay found this older muffler on the shelf at his shop, and it was a great price; FREE! so we thought we'd try it. Check out the new Ballistic Lithium Ion Battery sitting there too....
And in the blink of an eye, she's all back together!
The new muffler is amazing! Looks like it was made for the bike (It actually sits tighter than it looks here, the header wasn't tightened down, but it'll work) It's the exact size to fit over the outer header pipe, so it makes a super smooth transition. My only fear is that it'll be really loud; it's pretty wide open inside, and that it'll be hard to tune correctly... but it looks too darn cool not to use it....
Footpegs come from a '91 FZR600; not quite the right period, but they bolt on just like all the aftermarket rearsets, and personally I like the way they look a lot better. Besides they were a third the price... Just have to weld a couple of brackets to the frame and she's done. The stock Savage shifter arm is even the exact right size!
And here's the battery tucked down into that "what-ever-it-is-you-California-types-get-that-we-don't-need" bracket between the engine and swingarm. It''ll be virtually invisible, as will the wires running up the back of the frame. Hooray! (let's just pray it works...
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Gonna have to make room for the petcock... darn, it's a tight fit up here!
Getting ready to fiberglass the seat pan!!
Jay gives it a nice massage....
And there she is! That'll get cut to shape this week, and mounting bolts added, and hopefully he'll be bringing it to me this weekend to get started on the upholstery! That's my job...
OH YEAH! the chain is on... Gonna need to make some sort of delrin slider guard for that swingarm for sure!
Fender placed just for photo's sake... The stock bracket will come off, and to hold it up, he'll use two simple rods extending up from a point on the swingarm to where the original bracket's rivet holes are. Here's a few more shots just for fun...
This one shows the pipe hitting the swingarm, but when it's finally assembled, we will be able to pull that pipe forward another two inches or so, and bend it slightly out, so it should just clear the swingarm, especially once it's sitting on its full weight...
I paid way more than I wanted to for these badges on Fleabay, but they have exactly the right amount of "patina" to match the tank...
Oh, and Lastly... Jay would probably be making a lot more progress on this thing except that he just picked up this old Sportster Cafe project; FOR A DOLLAR!!
And that's all for now, Folks!!