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Evolution of a HotRod - Part 5 Camshaft (Read 250 times)
DragBikeMike
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Re: Evolution of a HotRod - Part 5 Camshaft
Reply #30 - 07/15/21 at 16:50:10
 
And a timing mark (notch) in the alternator cover.
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Re: Evolution of a HotRod - Part 5 Camshaft
Reply #31 - 07/15/21 at 16:50:59
 
Set the crankshaft at TDC by lining up the marks on the alternator rotor and alternator cover.
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Re: Evolution of a HotRod - Part 5 Camshaft
Reply #32 - 07/15/21 at 16:52:17
 
Install the DR cam.  Don’t forget that drive pin.  Apply some assembly lube to the cam journals and install the cam, cam sprocket, and cam chain.  It’s a juggling act.  No need to force anything.  No worries about running a valve into a piston, the rockers aren’t installed yet.  You have to keep fiddling around with it until you achieve a condition where the TDC marks on the alternator rotor and alternator cover are lined up, and the timing marks on the cam align with the head surface, all at the same time.  I like to use a six-inch scale to get it exactly right.  Install one cam sprocket bolt finger tight to hold everything together.
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Re: Evolution of a HotRod - Part 5 Camshaft
Reply #33 - 07/15/21 at 16:53:16
 
Use your finger to push on the rear chain guide and take up all the chain slack.  Rotate the engine through several revolutions and check that each time the TDC marks align on the alternator, the cam timing marks align with the head surface.  Once you are confident that the timing is correct, install the chain tensioner.

I like to use this little tool to lock the tensioner in the fully retracted position.  You can also use a zip tie as described in the all-inclusive Clymer manual.
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Re: Evolution of a HotRod - Part 5 Camshaft
Reply #34 - 07/15/21 at 16:54:02
 
Retract & lock the tensioner like this.
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Re: Evolution of a HotRod - Part 5 Camshaft
Reply #35 - 07/15/21 at 16:54:51
 
Slip it over the pin and then connect it to the chain guide with the special bolt.  Apply red Loctite to the bolt.  You really don’t want that bolt coming out.
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Re: Evolution of a HotRod - Part 5 Camshaft
Reply #36 - 07/15/21 at 16:55:36
 
Again, when you tighten the tensioner bolt you MUST hold the nut on the chain guide with a wrench.  If you don’t hold the nut, you might break the guide.
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Re: Evolution of a HotRod - Part 5 Camshaft
Reply #37 - 07/15/21 at 16:56:31
 
Install the circlip on the pin.  Make sure it seats in the groove.
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Re: Evolution of a HotRod - Part 5 Camshaft
Reply #38 - 07/15/21 at 16:57:32
 
Now you can release the tensioner by pulling out the plastic locking device.  Don’t skip this step.
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Re: Evolution of a HotRod - Part 5 Camshaft
Reply #39 - 07/15/21 at 16:58:18
 
Rotate the engine through at least four complete revolutions.  After each revolution, stop at TDC and make sure all the marks line up.  The marks on the cam MUST align with the head surface when the marks on the alternator rotor and cover line up.  I strongly advise you perform this quadruple check, just to be sure.

Once you are sure the cam timing is correct, you can permanently install the cam sprocket.  Use red Loctite on the cam sprocket bolts along with a new lock tab plate.  Re-using the old plate is not worth the risk.  Install the thrust ring in the groove.
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« Last Edit: 07/15/21 at 23:28:42 by DragBikeMike »  

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Re: Evolution of a HotRod - Part 5 Camshaft
Reply #40 - 07/15/21 at 16:59:08
 
The lock plate can go on two ways.  Install it as shown, covering the drive pin.  You want it to cover the drive pin so that the pin is captured.  See the pin just peeking out over the edge of the plate.  Also note that when you install the head cover, the drive pin must be in this position (1 o-clock) so that the cam lobes are pointing down into the oil trough.
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Re: Evolution of a HotRod - Part 5 Camshaft
Reply #41 - 07/15/21 at 16:59:57
 
Vice grips work great to fold the lock tab over the flats on the bolts.
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Re: Evolution of a HotRod - Part 5 Camshaft
Reply #42 - 07/15/21 at 17:00:35
 
Now is a good time to capture and record a little data.  Measure the cam chain tensioner extension and record the value.  Then, when you open the clutch cover again you can keep track of the extension.  Mine is on the high side (16.5mm).  I checked with Versy just before I closed it up to get a feel for the drop-dead point.  He said 18mm was the magic number.  I think I can probably run this baby long enough to finish up the project.
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Re: Evolution of a HotRod - Part 5 Camshaft
Reply #43 - 07/15/21 at 17:01:26
 
Since the clutch cover is off, might as well check the primary drive nut and the balance shaft bolt.  Use soft copper to lock the drive gears and verify that the primary nut (left-hand threads) is torqued to 75 ft-lbs. and the balance shaft bolt (right-hand threads) is torqued to 35 ft-lbs.
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Re: Evolution of a HotRod - Part 5 Camshaft
Reply #44 - 07/15/21 at 17:02:06
 
Here you see the soft copper placed between the drive gears.  Soft rolled copper tubing works great.
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