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Cams: Stage 1 vs Stage2 vs Srage 3 (Read 680 times)
Fast 650
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Re: Cams: Stage 1 vs Stage2 vs Srage 3
Reply #30 - 03/27/18 at 09:17:55
 
Lancer, that one is easy to answer. Suzuki pushed the Savage as a beginner's bike for inexperienced riders who wanted something bigger than a 250 Rebel. So they used a heavy flywheel and detuned the engine to make it more friendly for new riders. Which also explains the non-linear throttle action. The first few degrees of twist at the grip does not give the same number of degrees rotation at the throttle blade.As the grip is twisted further, the motion at the carb starts to become more linear then. All of those things would be desirable for someone just learning to ride.
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Fast 650
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Re: Cams: Stage 1 vs Stage2 vs Srage 3
Reply #31 - 03/27/18 at 09:26:35
 
kojones wrote on 03/27/18 at 06:07:53:
I've only found this:
LS650 stock
Int Open 22 BTDC
Int Close 59 ABDC
Exh Open 64 BBDC
Exh Close 14 ATDC
Lift: 0.254" In / 0.244" Ex
Duration: 224° @ 0.050" lift

DR650
Int Open 9.5 BTDC
Int Close 47.5 ABDC
Exh Open 51.5 BBDC
Exh Close 9.5 ATDC
Lift: 0.364" In / 0.367" Ex
Duration: 237° @ 0.040" lift


Hey kojones, did you notice that those figures are taken at different amounts of lift? The stock numbers add up to a duration of 261 degrees. That one must have been measured from where the valve starts to move vs the .040" that the DR was measured from.
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kojones
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Re: Cams: Stage 1 vs Stage2 vs Srage 3
Reply #32 - 03/27/18 at 10:09:01
 
Fast 650 wrote on 03/27/18 at 09:26:35:
kojones wrote on 03/27/18 at 06:07:53:
I've only found this:
LS650 stock
Int Open 22 BTDC
Int Close 59 ABDC
Exh Open 64 BBDC
Exh Close 14 ATDC
Lift: 0.254" In / 0.244" Ex
Duration: 224° @ 0.050" lift

DR650
Int Open 9.5 BTDC
Int Close 47.5 ABDC
Exh Open 51.5 BBDC
Exh Close 9.5 ATDC
Lift: 0.364" In / 0.367" Ex
Duration: 237° @ 0.040" lift


Hey kojones, did you notice that those figures are taken at different amounts of lift? The stock numbers add up to a duration of 261 degrees. That one must have been measured from where the valve starts to move vs the .040" that the DR was measured from.


Yes I did, I was wondering how the numbers change when measured at the same lift. And if I've understood correctly the Savage cam is measured with .050" lift.
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Fast 650
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Re: Cams: Stage 1 vs Stage2 vs Srage 3
Reply #33 - 03/27/18 at 12:35:02
 
Well, we know that .050" lift made nearly 40 degrees difference in the duration. The difference between .040" and .050 would be a lot less. But that depends a lot on the opening and closing ramp rates too.
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Re: Cams: Stage 1 vs Stage2 vs Srage 3
Reply #34 - 03/27/18 at 20:38:11
 
In an ideal world ,we could put the DR650 head on the Savage ,run a stage 3 cam , and make 50 hp.  both these motors have nearly the same displacement ,but are completely different. If we assume the valve size is the same as FAST650 stated ( it would be hard to make them larger in a 4 valve head) ,then how does the DR650 draw in as much fuel and expel as much exhaust gases as the Savage ,with a stroke 13% shorter? Higher valve lift, longer duration, and a better designed exhaust passage. Is the high lift of the DR cam ideal ? Hardly ! but it was the ONLY way Suzuki had to make the motor work. The shorter stroke ( thus higher rpm/hp), and the cylinder leaning forward , allowed the frame of the bike to be more compact , and weight and seat height lower . (important for a dirt/race bike).the DR650 makes 47.5 hp stock with a 9.5:1 compression ,but printouts show it only making 46.3 hp in a Savage with  97mm piston at 10.5:1 compression, after market carb and exhaust. the DR cam has 30% more lift than Lancer's stage 3 cam ,but is only making  maybe 5% more power. It's my thought that the high lift of the DR cam is overkill and not suited for use in the Savage.
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DragBikeMike
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Re: Cams: Stage 1 vs Stage2 vs Srage 3
Reply #35 - 03/28/18 at 00:03:15
 
Observations:
1. We can't properly compare and evaluate the cams without accurate timing specifications.  The 261 degree disparity for the stock cam  brings into question the valve timing values.  Trying to compare cams measured at different opening & closing lifts (.040 vs .050) is futile.
2. The DR 650 is an enduro bike.  That's a vehicle that should be designed to have really good low-end power.  A stump puller.  A short duration, high lift cam with very little overlap would fit that requirement nicely.  From what I can see so far, the DR650 uses a short duration, high lift cam with very little overlap.
3. Kojones has managed to assemble a combination of parts that works very nicely.  Look at the dyno chart.  40.6 Ft-lbs @ 2500, 49.4 Ft-lbs @ 3300.  That's sweeeeet!
4. I would not have selected the DR cam to run in the 97mm high compression engine because the intake valve closes so early.  I would be concerned about detonation.  But look at those numbers.  It works.

I wish I had some other dyno charts using other combinations.
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Re: Cams: Stage 1 vs Stage2 vs Srage 3
Reply #36 - 03/28/18 at 03:26:47
 
There is no doubt that a Wiseco, a performance cam, some head work, and a better muffler can make the bike run noticeably better and allow the bike to keep up with the others....and with some gearing changes you won't be left behind when the group hits the interstate.

A lighter flywheel, helps acceleration without any noticeable change in smoothness, and a non-CV carb helps a little bit with the response.

Unless you are looking for the last few tenths of Max HP.....any of the performance cams are going to make a noticeable increase in the performance..
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kojones
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Re: Cams: Stage 1 vs Stage2 vs Srage 3
Reply #37 - 03/28/18 at 03:49:19
 
batman wrote on 03/27/18 at 20:38:11:
In an ideal world ,we could put the DR650 head on the Savage ,run a stage 3 cam , and make 50 hp.  both these motors have nearly the same displacement ,but are completely different. If we assume the valve size is the same as FAST650 stated ( it would be hard to make them larger in a 4 valve head) ,then how does the DR650 draw in as much fuel and expel as much exhaust gases as the Savage ,with a stroke 13% shorter? Higher valve lift, longer duration, and a better designed exhaust passage. Is the high lift of the DR cam ideal ? Hardly ! but it was the ONLY way Suzuki had to make the motor work. The shorter stroke ( thus higher rpm/hp), and the cylinder leaning forward , allowed the frame of the bike to be more compact , and weight and seat height lower . (important for a dirt/race bike).the DR650 makes 47.5 hp stock with a 9.5:1 compression ,but printouts show it only making 46.3 hp in a Savage with  97mm piston at 10.5:1 compression, after market carb and exhaust. the DR cam has 30% more lift than Lancer's stage 3 cam ,but is only making  maybe 5% more power. It's my thought that the high lift of the DR cam is overkill and not suited for use in the Savage.


Actually a stock DR650 makes something like 36hp at the rear wheel.
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Re: Cams: Stage 1 vs Stage2 vs Srage 3
Reply #38 - 03/28/18 at 03:50:25
 
DragBikeMike wrote on 03/28/18 at 00:03:15:
Observations:
Kojones has managed to assemble a combination of parts that works very nicely.  Look at the dyno chart.  40.6 Ft-lbs @ 2500, 49.4 Ft-lbs @ 3300.  That's sweeeeet!

I wish I had some other dyno charts using other combinations.


Actually those dyno charts aren't from my bike, although I'm going to get mine dynoed when I get it running properly, just to make sure of the jetting with the VM36.
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Re: Cams: Stage 1 vs Stage2 vs Srage 3
Reply #39 - 03/28/18 at 08:46:14
 
DragBikeMike, The four valve head is less likely to see detonation ,with the spark plug in the center,  the flame front has to spread only half the distance of that of a two valve head,( which has a plug off to one side )and thus needs less spark advance.
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justin_o_guy2
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Re: Cams: Stage 1 vs Stage2 vs Srage 3
Reply #40 - 03/28/18 at 10:14:37
 
Some of these threads just make me think I should burn my
Mechanic card.
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Re: Cams: Stage 1 vs Stage2 vs Srage 3
Reply #41 - 03/28/18 at 10:50:08
 
So who is using the DR cam ?  Without all the numbers, what was the result ? I want more power, but not a hand grenade.
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DragBikeMike
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Re: Cams: Stage 1 vs Stage2 vs Srage 3
Reply #42 - 04/23/18 at 14:00:52
 
Here are the actual timing numbers for a stock, 2016 LS650.  They were all obtained using a degree wheel and dial indicator with the exception of intake valve max lift.  I captured that number using a dial caliper (just not enough room with the engine in the frame to get a long travel indicator in there).  The valve lash was set to .004" on all 4 valves.

I don't claim to be the best mechanic on the planet, but I'm pretty decent.  I am confident these values are good within a degree or two.

I took the readings at both .040" lift and .050" lift per a great suggestion by Fast650.  He also provided me with the stock cam dimensions for base circle (BC) and lobe height.  BC is 1.183" on both lobes.  Lobe heights are 1.430" intake and 1.423" exhaust.  That works out to lobe lifts of .247" intake and .240" exhaust.

You will see that the lift at the valve is significantly higher than the lobe lift.  That's because the rocker arms are not 1:1 ratio.  The numbers indicate that the rockers are about 1.38:1 ratio, hence, lots more lift and duration at the valve.

The stock cam is a typical, emission compliant cam.  There is ZERO valve overlap.  That's because the government doesn't want the intake & exhaust open at the same time.  It prevents raw fuel vapor from heading out the tailpipe at slow speed operation.

Here's the no-bull data.

@.040" lift

IO: 16 ATC
IC: 53 ABC
Duration: 217 degrees
Max lift: .333"
TDC lift: .010"

EO: 40 BBC
EC: 5 BTC
Duration: 215 degrees
Max lift: .334"
TDC lift: .026"

@ .050" lift

IO: 20 ATC
IC: 50 ABC
Duration 210 degrees
Max lift: .333"
TDC lift: .010"

EO: 36 BBC
EC: 8 BTC
Duration: 208 degrees
Max lift: .334"
TDC lift: .026"

These numbers give us a good starting point for cam comparisons.  It's home base.  I have a 1995 DR650 cam and intend to do some timing checks on that.  It will be tricky because I intend to do the checks an a lathe and the convert the data to determine lift and timing based on rocker ratio of 1.38:1.  Preliminary measurements of BC and lobe height show that max lift on the DR cam with 1.38:1 rockers will be about .339" to .342" when compensated for .004" valve lash.  It should be pretty darned close to the real deal.  I will keep you posted.

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batman
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Re: Cams: Stage 1 vs Stage2 vs Srage 3
Reply #43 - 04/24/18 at 20:15:51
 
DBM, great stuff ! thanks !  Zero overlap on the stock cam, no wonder these bikes don't run well at high rpm. Looking forward to your report on the DR cam.
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DragBikeMike
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Re: Cams: Stage 1 vs Stage2 vs Srage 3
Reply #44 - 05/03/18 at 00:40:37
 
I did a separate post on the DR cam.  There was just too much new info to tie into this old thread.
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