Donate!
Welcome, Guest. Please Login or Register :: View Members
Pages: 1 ... 17 18 19 20 21 ... 32
Send Topic Print
Beer budget board tracker (Read 6888 times)
sandmanred
Senior Member
****
Offline

SuzukiSavage.com
Rocks!

Posts: 284

Re: Beer budget board tracker
Reply #270 - 01/20/18 at 03:27:34
 
A bit more progress on the tank. Fitting the back next.  Happy that it still fits the buck after the bottom is welded.

Back to top
 
« Last Edit: 04/30/18 at 04:26:52 by sandmanred »  
  IP Logged
Gary_in_NJ
Serious Thumper
*****
Offline

LS650 Cafe Racer

Posts: 2625
Amongst the Twisty Roads
Re: Beer budget board tracker
Reply #271 - 01/20/18 at 04:27:40
 
As always, beautiful welds.
Back to top
 
 

A life-time student of motorcycling.
LS650 Cafe, DRZ400SM, FZ6N, SV650S, CB900C, Ducati ST2, CB550F-SS
My LS650=> http://suzukisavage.com/yabb2.2/Attachments/Left.JPG
  IP Logged
Armen
Serious Thumper
*****
Offline

Half-Witted
Wrench-Jockey from
Jersey

Posts: 1431

Re: Beer budget board tracker
Reply #272 - 01/20/18 at 08:33:54
 
What impresses me as much as the (huge) amount of talent, is the persistence exhibited. I've got a million partially completed projects. Realistically, a bunch will end up in a dumpster when I die.
Thanks for sharing, and hung-ho!
-Armen
Back to top
 
 

In theory, theory and reality are the same. In reality, they aren't...
  IP Logged
Armen
Serious Thumper
*****
Offline

Half-Witted
Wrench-Jockey from
Jersey

Posts: 1431

Re: Beer budget board tracker
Reply #273 - 01/20/18 at 08:35:25
 
Have you considered putting baffles in the tank? When the tank is half full, the gas sloshing forward under braking might be annoying.
Back to top
 
 

In theory, theory and reality are the same. In reality, they aren't...
  IP Logged
sandmanred
Senior Member
****
Offline

SuzukiSavage.com
Rocks!

Posts: 284

Re: Beer budget board tracker
Reply #274 - 01/21/18 at 10:24:14
 
Armen wrote on 01/20/18 at 08:35:25:
Have you considered putting baffles in the tank? When the tank is half full, the gas sloshing forward under braking might be annoying.


I've made a few tanks and have not done baffles.  The ones I've made will seep out the breather vent on the filler cap on an abrupt stop but generally do not for routine braking.  I don't think I'll be adding them to these tanks.

End cap on tail and almost ready to attach the back.  

Back to top
 
« Last Edit: 04/30/18 at 04:27:30 by sandmanred »  
  IP Logged
sandmanred
Senior Member
****
Offline

SuzukiSavage.com
Rocks!

Posts: 284

Re: Beer budget board tracker
Reply #275 - 01/22/18 at 19:03:40
 
There's a small interference with the top motor mount bolts that need a depression in the tank for clearance.  I may have to cut it out later to access the inside for final smoothing but will take the chance I can close it up for good when I weld the backside on.



Back to top
 
 
  IP Logged
sandmanred
Senior Member
****
Offline

SuzukiSavage.com
Rocks!

Posts: 284

Re: Beer budget board tracker
Reply #276 - 01/27/18 at 17:37:58
 
Backside fit and welded.  It kept it's shape pretty well.  Rough sanding first then on to fitting to frame.

Back to top
 
« Last Edit: 04/30/18 at 04:28:02 by sandmanred »  
  IP Logged
Armen
Serious Thumper
*****
Offline

Half-Witted
Wrench-Jockey from
Jersey

Posts: 1431

Re: Beer budget board tracker
Reply #277 - 01/27/18 at 19:21:19
 
Amazing!
Which aluminum alloy are you using, and what thickness/gauge?
thanks
Back to top
 
 

In theory, theory and reality are the same. In reality, they aren't...
  IP Logged
ohiomoto
Serious Thumper
*****
Offline

SuzukiSavage.com
Rocks!

Posts: 2689
WTF is JOG?
Re: Beer budget board tracker
Reply #278 - 01/27/18 at 20:03:39
 
Can't wait to see it mounted.
Back to top
 
 
  IP Logged
sandmanred
Senior Member
****
Offline

SuzukiSavage.com
Rocks!

Posts: 284

Re: Beer budget board tracker
Reply #279 - 01/28/18 at 04:14:00
 
Armen wrote on 01/27/18 at 19:21:19:
Amazing!
Which aluminum alloy are you using, and what thickness/gauge?
thanks


Alloy is 5052 H32.  Filler rod 5356.  Any curved or shaped portion is 0.063 inch thick.  Back side is 0.090 inch.  5052 anneals easily by raising to 650F.  Normally I start by annealing any piece with a lot of shape.  I this case the only piece I annealed is the little half dish inset in the back side.  
Back to top
 
 
  IP Logged
ohiomoto
Serious Thumper
*****
Offline

SuzukiSavage.com
Rocks!

Posts: 2689
WTF is JOG?
Re: Beer budget board tracker
Reply #280 - 01/29/18 at 04:05:18
 
What's your annealing method?  Do you use soap, marker, thermometer or anything to gauge temperature?  This is something I've been interested in.
Back to top
 
 
  IP Logged
sandmanred
Senior Member
****
Offline

SuzukiSavage.com
Rocks!

Posts: 284

Re: Beer budget board tracker
Reply #281 - 01/29/18 at 05:22:02
 
ohiomoto wrote on 01/29/18 at 04:05:18:
What's your annealing method?  Do you use soap, marker, thermometer or anything to gauge temperature?  This is something I've been interested in.


For 5052 I use a mapp gas torch for heat and a tempilstik that has a 650f melt.  You blast the area you want to anneal holding the torch in one hand and the tempilstik in the other.  Occasionally withdraw the torch and swipe with the stik, when it reaches temp the stik will will leave a heavy melted trace of wax.  

Alternatively premark the area you want to anneal with scribble of a permanent marker and proceed with heating.  The marker fades to almost nothing at you reach annealing temp.  I think this is akin to the old method of flaming with an acetylene torch to leave a black soot on the surface.  The organic smudge that the torch or marker leaves will essentially evaporate around that 650 F.  

Either way the sound when you tap it with anything hard changes substantially once it's annealed, it will go from a ting ting to a much lower pitch when annealed.  They say it only takes an instant at 650 F, quenching rate is of no consequence and the melt temp of 5052 aluminum is about 1100 F so it's a pretty easy process anneal without melting.

This process works for 5052 but won't work for 6061 with any kind of temper.  The heat treat on 6061 is far more involved to anneal.  I think it will also work on any aly alloy that only work hardens but google your alloy to be sure.

Back to top
 
 
  IP Logged
sandmanred
Senior Member
****
Offline

SuzukiSavage.com
Rocks!

Posts: 284

Re: Beer budget board tracker
Reply #282 - 01/30/18 at 19:19:59
 
Start of tank mounts.  Each tank will have two pockets in front with a bolted tab in back.  Bayonets attach to tank and insert into pockets with a 1/8 thick rubber sleeve to create a cushion .  One fastener per tank tucked underneath towards the tail of the tank will go into another tab/bung assembly I have yet to add.  The bayonets will bolt to bungs in the tank.  A third bung will catch the tail of the tank.  

I have an interference when I insert the top bayonet between the frame and bayonet due to the curve of the frame  Angry.  I think I can remodel the bayonet but if all else fails I can lower the pockets a bit.

Back to top
 
« Last Edit: 04/30/18 at 04:28:52 by sandmanred »  
  IP Logged
sandmanred
Senior Member
****
Offline

SuzukiSavage.com
Rocks!

Posts: 284

Re: Beer budget board tracker
Reply #283 - 01/31/18 at 19:13:40
 
Re-made bayonets.  Subtle difference but now they will insert without interference even on the top pockets.  First pic shows the bayonet at beginning of insertion on top pocket.  On full insertion there is now plenty of room to vibrate without metal-metal contact.  Locate and set bungs in tank in the front and rear mount point are next.

Back to top
 
 
  IP Logged
ohiomoto
Serious Thumper
*****
Offline

SuzukiSavage.com
Rocks!

Posts: 2689
WTF is JOG?
Re: Beer budget board tracker
Reply #284 - 02/03/18 at 04:43:15
 
Looking good.  Nice work as always.
Back to top
 
 
  IP Logged
Pages: 1 ... 17 18 19 20 21 ... 32
Send Topic Print


« Home

 
« Home
SuzukiSavage.com
05/03/24 at 07:27:49



General CategoryThe Cafe › Beer budget board tracker


SuzukiSavage.com » Powered by YaBB 2.2!
YaBB © 2000-2007. All Rights Reserved.