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Engine swap (Read 59 times)

533clive

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airbrush artist

Posts: 53
Andover, Hants, UK

Engine swap
03/29/14 at 09:19:42

You may have seen elsewhere on the forum that I have a second savage, minus an engine that is being re-built.

I now have an engine for it, but have a couple of questions.

The engine number is 112483, any idea what year it is?

Also, the bike it's going into is a 96. The igniter unit on the bikes wiring loom has two connectors (seven wires, and two wires). The igniter unit with the engine has nine connectors in one block. Can I use the one that came with the bike, and if I have to use the 'engine' one, what's the wiring plan?

Thanks in advance

1990 bobbered Savage, and a 1996 work in progress

www.airborneartwerx.co.uk

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Dave YaBB Moderator ModSquad Offline SuzukiSavage.com Rocks! Posts: 17832 Camp Springs, Kentucky Gender:	Re: Engine swap Reply #1 - 03/29/14 at 09:34:31 Use the igniter assembly that matches the frame and wiring harness.
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verslagen1

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Re: Engine swap
Reply #2 - 03/29/14 at 09:40:55

http://suzukisavage.com/cgi-bin/YaBB.pl?num=1240553196

112483

1987.....P401-113xxx

Quote:

Also, the bike it's going into is a 96. The igniter unit on the bikes wiring loom has two connectors (seven wires, and two wires). The igniter unit with the engine has nine connectors in one block. Can I use the one that came with the bike, and if I have to use the 'engine' one, what's the wiring plan?

the TDI's between the 2 years aren't compatible, different timing and wiring.
you'll either have to swap the igniter and connector or the rotor.
http://suzukisavage.com/cgi-bin/YaBB.pl?num=1280002938

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533clive Junior Member Offline Knuckle scraper, and airbrush artist Posts: 53 Andover, Hants, UK	Re: Engine swap Reply #3 - 03/29/14 at 09:43:51 Great stuff, thanks. One more question. The seven pin connector (orange/white, black/yellow, green, black x2, orange, black, black/white) matches the wiring diagrams, but the two wire connector (green, brown/black) doesn't seem to appear anywhere. Any ideas?
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533clive

Junior Member

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Knuckle scraper, and
airbrush artist

Posts: 53
Andover, Hants, UK

Re: Engine swap
Reply #4 - 03/29/14 at 09:50:07

verslagen1 wrote on 03/29/14 at 09:40:55:

http://suzukisavage.com/cgi-bin/YaBB.pl?num=1240553196

the TDI's between the 2 years aren't compatible, different timing and wiring.
you'll either have to swap the igniter and connector or the rotor.
http://suzukisavage.com/cgi-bin/YaBB.pl?num=1280002938

I have the igniter, but no wiring plan for the connectors

1990 bobbered Savage, and a 1996 work in progress

www.airborneartwerx.co.uk

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verslagen1 YaBB Moderator ModSquad Offline Where there's a will, I want to be in it. Posts: 28782 L.A. California Gender:	Re: Engine swap Reply #5 - 03/29/14 at 10:08:12 http://suzukisavage.com/cgi-bin/YaBB.pl?board=tech;action=display;num=1116429173 http://suzukisavage.com/cgi-bin/YaBB.pl?num=1293638302/0
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533clive Junior Member Offline Knuckle scraper, and airbrush artist Posts: 53 Andover, Hants, UK	Re: Engine swap Reply #6 - 03/29/14 at 10:21:02 Thanks again people!
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533clive Junior Member Offline Knuckle scraper, and airbrush artist Posts: 53 Andover, Hants, UK	Re: Engine swap Reply #7 - 03/29/14 at 11:34:14 Soooooooooo, anyone got a connector-by-connector plan for an '87 igniter unit......cos I can't find one!!
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