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Having a little trouble with Dyna Muffler install (Read 77 times)

Systemat1c YaBB Newbies Offline SuzukiSavage.com Rocks! Posts: 3	Having a little trouble with Dyna Muffler install 08/13/16 at 06:29:48 Hey guys, I'm trying to get the Dyna muffler installed but my issue is that the muffler won't slide all the way on up to the lip because the end of the header is angled more towards the bike. 03' Savage Any ways to overcome this? Thanks a bundle! Shea
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Dave YaBB Moderator ModSquad Offline SuzukiSavage.com Rocks! Posts: 17818 Camp Springs, Kentucky Gender:	Re: Having a little trouble with Dyna Muffler inst Reply #1 - 08/13/16 at 08:07:42 The angle doesn't match. You either need to use the hacksaw and soup can method. http://suzukisavage.com/cgi-bin/YaBB.pl?num=1298689417 Or you need to buy the angle adapter that is sold by RYCA...or maybe Superthumper can sell you one of his from the Marketplace listing on this forum.
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zipidachimp Serious Thumper Offline SuzukiSavage.com Rocks! Posts: 1389 surrey, b.c. Gender:	Re: Having a little trouble with Dyna Muffler inst Reply #2 - 08/13/16 at 12:58:11 coat the exhaust end with muffler cement, slide the muff as far up as possible, bolt the rail to the bike, tighten the muffler clamp, let sit overnight, ride. works a charm!
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bobert_FSO

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Re: Having a little trouble with Dyna Muffler inst
Reply #3 - 08/13/16 at 15:48:00

When installing, loosen the header bolts at the engine to allow the header pipe to move around a bit, which will help with lining the pipes up. Keep all mounting bolts loose until everything is in place.

If you are saying that the muffler will not slip all the way up to the ring stop on the header, that is because the inlet pipe inside the muffler reduces diameter before the muffler slips all the way on. This is not a big deal. Slip it on as far as it will go and put a good muffler clamp on it. The other option is to cut about 1" off of the end of the header pipe.

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justin_o_guy2 Serious Thumper Offline What happened? Posts: 55279 East Texas, 1/2 dallas/la.	Re: Having a little trouble with Dyna Muffler inst Reply #4 - 08/13/16 at 21:07:18 The header bolts are skinny and wimpy. Getting horsey with the header pipe while attached to the bike is, IMO, bad business. I had to shorten the header t Land my Supertrapp . The sparks from the grinder exploded the battery. Watch the vent tube.
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