Hey everyone,
Anyone out there know if any aftermarket company makes a header pipe for the 650 Savage?  I did a search on this forum and all that came up were different mufflers.  I'm looking for a header pipe that's a bit longer than the stock one.  If I can't find one anywhere I guess I'll have to do a bit of fabricating and use high temp paint on the original one (chrome's bad anyway).
Thanks for any and all help/suggestions.  Carry on!  wiguzziman

You can make one using pre-bent pipe, cut & weld.  Or get a piece of pipe and take to a good muffler shop and have them bend it to match the shape of the stock header.
Pick the pipe OD of your choice for either method.  I used 1.75”OD/1.65”ID for mine.
I cut the flange head off of a stock header and welded it to the new header pipe for mounting to the head.
It is very helpful to have your bike with if bending pipe to check-recheck fit as the bends are being made.  It takes a bit of back and forth before it’s done and fits.  

It seems odd that as long as the Savage/S40 was in Suzuki's line up that there wouldn't be more aftermarket stuff available for the bike.  ??
Carry on!  wiguzziman [/quote]

I feel your pain.
I guess I'm spoiled. In the past I have owned 2 KLR650's and a DR650. There were entire on-line stores selling parts and accessories for these bikes. I would think a bike like the ls650, that has been in production for over 40 years, would get the same attention.  

Ever wonder why Suzuki Marketing wasn't smart enough to suggest appearance mods to hype the sales? Tempter 400 upgrade to 650 perhaps? Nah, too easy!
Cheers!