SuzukiSavage.com - - DYNA Muffler adapter ???

DesertRat Serious Thumper Offline I love rat bikes! Posts: 1569 Arizona	- DYNA Muffler adapter ??? 09/27/15 at 13:34:01 I found your mod, cool BTW, wondering if you have seen the RYCA version, they cut the header pipe back to 1" from the end of the flange. would this cut mod give us more room for mounting to the stock location?
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Dave YaBB Moderator ModSquad Offline SuzukiSavage.com Rocks! Posts: 17837 Camp Springs, Kentucky Gender:	Re: DAVE - DYNA Muffler adapter ??? Reply #1 - 09/27/15 at 17:50:50 The stock bike has the inner pipe in the header extending beyond the outer pipe...and it can be trimmed without really affecting anything. The RYCA adapter works fine....although I believe the DYNA works best with a 6 degree bend....and the RYCA is a 10 degree bend.
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DesertRat

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Re: DAVE - DYNA Muffler adapter ???
Reply #2 - 09/29/15 at 18:10:59

« Last Edit: 09/30/15 at 07:21:27 by DesertRat »

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DesertRat Serious Thumper Offline I love rat bikes! Posts: 1569 Arizona	Re: DAVE - DYNA Muffler adapter ??? Reply #3 - 09/29/15 at 18:11:35 it's a nice fit
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DesertRat Serious Thumper Offline I love rat bikes! Posts: 1569 Arizona	Re: DAVE - DYNA Muffler adapter ??? Reply #4 - 09/29/15 at 18:12:15 1 3/4" ID x 1 3/4" OD
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DesertRat Serious Thumper Offline I love rat bikes! Posts: 1569 Arizona	Re: DAVE - DYNA Muffler adapter ??? Reply #5 - 10/03/15 at 16:19:54 Using a portion of Serowbot and Dave's muffler mod's: LAYOUT for hacksaw cuts - 1" from end all the way down to the 1" mark all 6 cuts -
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DesertRat Serious Thumper Offline I love rat bikes! Posts: 1569 Arizona	Re: DAVE - DYNA Muffler adapter ??? Reply #6 - 10/03/15 at 16:20:23 the cut setup -
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DesertRat Serious Thumper Offline I love rat bikes! Posts: 1569 Arizona	Re: DAVE - DYNA Muffler adapter ??? Reply #7 - 10/03/15 at 16:21:27 the finished cuts with clamps (both are from the Harley Dyna muffler off eBay) -
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DesertRat Serious Thumper Offline I love rat bikes! Posts: 1569 Arizona	Re: DAVE - DYNA Muffler adapter ??? Reply #8 - 10/03/15 at 16:30:00 muffler adapter to header parts, these fill that gap in the adapter: Emgo Muffler Reducer 80-47310 http://www.amazon.com/Emgo-Muffler-Reducer-80-47310/dp/B00230CC0G/ref=pd_sim_...
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DesertRat

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Re: DAVE - DYNA Muffler adapter ???
Reply #9 - 10/03/15 at 16:35:52

you're gonna need 2 (two) clamps 44-45mm or 1-3/4", if your muffler didn't come with them:

either 2 (two) of these:
Rush Exhaust Torca Exhaust Clamp - 1-3/4in. 65283

http://www.amazon.com/Rush-Exhaust-Torca-Clamp-65283/dp/B00317DKWO/ref=pd_sim...

or 2 (two) of these:
1-3/4" Torca AccuSeal Exhaust Clamp, Aluminized Steel

http://www.amazon.com/Torca-AccuSeal-Exhaust-Clamp-Aluminized/dp/B004G8X0CW/r...

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DesertRat Serious Thumper Offline I love rat bikes! Posts: 1569 Arizona	Re: DAVE - DYNA Muffler adapter ??? Reply #10 - 10/03/15 at 18:39:52 you're gonna need some hardware too; M8-1.25x30mm bolts and M8 hex nuts and M8 split washers and M8 and M10 flat washers:
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DesertRat Serious Thumper Offline I love rat bikes! Posts: 1569 Arizona	Re: - DYNA Muffler adapter ??? Reply #11 - 10/03/15 at 18:54:35 OPTIONAL; MEANING not necessary, but for me i'm using this wrap as a single wrap on the HEADER pipe connection to eliminate any exhaust leaks. I'M NOT USING THE GOOP that comes with it. Just a single piece that only meets at the ends, no overlap!
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thumperclone Serious Thumper Alliance Member Offline PGR rider riding with respect Posts: 5827 Grand Junction Colorado Gender:	Re: - DYNA Muffler adapter ??? Reply #12 - 10/03/15 at 23:47:43 do a search or one of the mods remember there is an old post on this 7 deg. kick ? inches long my local midas muff shop made one for me in 06 $5
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Dave

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Re: - DYNA Muffler adapter ???
Reply #13 - 10/08/15 at 05:29:43

thumperclone wrote on 10/03/15 at 23:47:43:

do a search or one of the mods remember there is an old post on this
7 deg. kick ? inches long

my local midas muff shop made one for me in 06
$5

6 degrees for the DYNA...betcha 7 would work fine however. The RYCA adapter is 10 degrees and can work.

http://suzukisavage.com/cgi-bin/YaBB.pl?num=1353284557

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DesertRat Serious Thumper Offline I love rat bikes! Posts: 1569 Arizona	Re: - DYNA Muffler adapter ??? Reply #14 - 10/08/15 at 06:04:36 this MOD worked out just fine. Had to do the Idle Air/Fuel mix plug MOD. about a 1/4 turn worked out the backfire issue on DECEL. Runs great now.
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