SuzukiSavage.com - Tool Kit

johnnyyuma YaBB Newbies Offline SuzukiSavage.com Rocks! Posts: 28 bettendorf, ia Gender:	Tool Kit 04/13/13 at 13:45:55 I bought a 2009 S40 recently and the took kit box was empty. Do they still provide tool kits for these bikes when they are new, or do they have a box for tools but no actual tool kit?
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apache snow-FSO

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Re: Tool Kit
Reply #1 - 04/13/13 at 13:50:03

You can still get a tool kit from Suzuki but I believed for the S40 they eliminated most of the tools in the kit. And the belt checking tool will have to be purchased separately as well.

The S40 tool kit is part # 09800-21055 and only has a couple of wrenches, a pair of pliers and an allen wrench. The belt checker is part # 96220-24B00.

The savage tool kit with the others wrenches is part # 09800-21012 and cost a little more.

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johnnyyuma YaBB Newbies Offline SuzukiSavage.com Rocks! Posts: 28 bettendorf, ia Gender:	Re: Tool Kit Reply #2 - 04/13/13 at 13:52:12 And, did the old took kits have that belt checking tool included??
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apache snow-FSO Serious Thumper Offline Posts: 509 Gender:	Re: Tool Kit Reply #3 - 04/13/13 at 13:58:24 No you have to purchase it separately. The S40 tool kit is part # 09800-21055 and only has a couple of wrenches, a pair of pliers and an allen wrench. The belt checker is part # 96220-24B00. The savage tool kit with the others wrenches is part # 09800-21012 and cost a little more. These pop up on e-bay from time to time.
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johnnyyuma YaBB Newbies Offline SuzukiSavage.com Rocks! Posts: 28 bettendorf, ia Gender:	Re: Tool Kit Reply #4 - 04/13/13 at 14:00:51 Ok, thanks for that good information.
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SALB Serious Thumper Offline FSO Posts: 668 Whittier, AK Gender:	Re: Tool Kit Reply #5 - 04/13/13 at 14:03:22 Most of us don't use the belt tool. There's an alternate method in the Tech section using just your fingertips.
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apache snow-FSO Serious Thumper Offline Posts: 509 Gender:	Re: Tool Kit Reply #6 - 04/13/13 at 14:03:57 http://www.ebay.com/itm/2004-Suzuki-SAVAGE-650-LS650P-OEM-Tool-Assy-09800-210...
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johnnyyuma YaBB Newbies Offline SuzukiSavage.com Rocks! Posts: 28 bettendorf, ia Gender:	Re: Tool Kit Reply #7 - 04/13/13 at 14:23:16 And I did read the "alternate method" of checking the belt.
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rfw2003 Serious Thumper Offline SuzukiSavage.com Rocks! Posts: 1108 Yantis, TX	Re: Tool Kit Reply #8 - 04/13/13 at 14:29:53 Your far better off building your own tool kit and putting it in one of your saddle bags, or getting a Fork bag and putting them in there. The factory kits what's in them are junk tools that don't work worth a darn. You can't even get the seat off with them. R.F.
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apache snow-FSO Serious Thumper Offline Posts: 509 Gender:	Re: Tool Kit Reply #9 - 04/13/13 at 14:34:11 Yeah, thats what I did. I also replaced the seat bolts to ones that are easier to get loose.
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johnnyyuma YaBB Newbies Offline SuzukiSavage.com Rocks! Posts: 28 bettendorf, ia Gender:	Re: Tool Kit Reply #10 - 04/13/13 at 14:37:28 So, did you change the seat bolts to what, allen head bolts?
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Re: Tool Kit
Reply #11 - 04/13/13 at 15:09:20

johnnyyuma wrote on 04/13/13 at 14:37:28:

So, did you change the seat bolts to what, allen head bolts?

I bought some allen head bolts for it but ended up using some phillips head bolts I got from Ace hard ware. I have not had any trouble getting them off and I have had the seat off a bunch lately with tuning the carb and installing the saddle bags.

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johnnyyuma YaBB Newbies Offline SuzukiSavage.com Rocks! Posts: 28 bettendorf, ia Gender:	Re: Tool Kit Reply #12 - 04/13/13 at 15:13:00 When you go to get bolts like that, do you know the sizes or do you take the other bolt with you and have them figure that out?
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apache snow-FSO Serious Thumper Offline Posts: 509 Gender:	Re: Tool Kit Reply #13 - 04/13/13 at 15:23:01 johnnyyuma wrote on 04/13/13 at 15:13:00: When you go to get bolts like that, do you know the sizes or do you take the other bolt with you and have them figure that out? I take the bolts with me and match it up. They have the nuts on a board with the sizes on them. Its easy to match them up.
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rfw2003 Serious Thumper Offline SuzukiSavage.com Rocks! Posts: 1108 Yantis, TX	Re: Tool Kit Reply #14 - 04/13/13 at 15:41:25 I'm using some quick release pins I got from Verslagen for my seat, I can get mine off in just a few seconds. R.F.
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