SuzukiSavage.com - Starter clutch gear?... Uh oh...

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Starter clutch gear?... Uh oh... (Read 91 times)

Serowbot YaBB Moderator ModSquad Offline OK.... so what's the speed of dark? Posts: 28387 Tucson Az Gender:	Starter clutch gear?... Uh oh... 01/01/13 at 15:24:36 Anybody remember which way the starter clutch drive gear goes?... The one between the drive gear and the clutch gear?... It also has a tiny washer... is that under the gear, or on the outside?... I'm boogered... it all fell out, when I pulled the case... ... Can't find a good pic anywhere...
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Dave

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Re: Starter clutch gear?... Uh oh...
Reply #1 - 01/01/13 at 15:29:36

I had the same problem when I rebuilt my engine a few months ago. The Clymer manual shows the earlier version and it does not give a clue. My first attempt I believe was with the washer on the inside and it seemed to be correct - however when I put the mag cover on and tightened it down the teeth on the gear hit the outer case. I ended up putting the washer on the outside and it worked then - but that causes the two idler gears to be slightly out of alignment. When I looked at the wear pattern that the grooves in the idler gear made - it seemed to confirm the gears are not intended to be perfectly in line.

Glad to hear,.. I ain't the only one... Grin

...
Versy?... which way's up?... - Serow

Someday I will be old......But not today!

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verslagen1 YaBB Moderator ModSquad Offline Where there's a will, I want to be in it. Posts: 28780 L.A. California Gender:	Re: Starter clutch gear?... Uh oh... Reply #2 - 01/01/13 at 15:35:57 washers go on the torque limiter gear only, 1 on each side. I don't think it matters how the idle is faced, but try both ways, pick the one that mates with the torque limiter best.
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Serowbot YaBB Moderator ModSquad Offline OK.... so what's the speed of dark? Posts: 28387 Tucson Az Gender:	Re: Starter clutch gear?... Uh oh... Reply #3 - 01/01/13 at 15:59:17 Okay, thanks... I'm going with the gear spaced to the outside.. seems to line up best... ... and the washer on the idler... (I woulda' missed that one, for sure)... Found this pic on Savage Greg's companion Cd...
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justin_o_guy2 Serious Thumper Offline What happened? Posts: 55279 East Texas, 1/2 dallas/la.	Re: Starter clutch gear?... Uh oh... Reply #4 - 01/01/13 at 16:08:24 If you have an engraver, mark it so if theres a next time, you wont have to rely on memory.. Oh,.. I won't fer'get again... you kin bet on it... ... This bike's goin' up fer' sale when I git it done... - Serow
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