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97mm Piston (Read 1432 times)
swedishbiker
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Re: 97mm Piston
Reply #75 - 11/20/13 at 04:04:19
 
axa wrote on 11/20/13 at 02:37:00:
swedishbiker wrote on 11/20/13 at 01:28:25:
94mm piston and 94mm stroke, about 1mm would give 10.


I appreciate the response, but isn't that estimate a bit over simplistic?

The calculation needs to be a factor of the reduction in the size of the combustion chamber, that which is not entirely a continuation of the tubal cylinder, but rather a partial hemisphere.

The trouble in making this calculation really is estimating this partial hemisphere and all the bits it contains...  rather than trouble with merely calculating the reduction in the displacement by removing the gasket itself.

Anyone have the actual displacement measure of the combustion chamber itself?

How does one even make this measure, if it is not supplied in specifications?
I suppose one could use a measured syringe filling the chamber with a liquid...

Go ahead, make the measure. And also measure the valve clearance.
I guess that factory 8.5 tells the volume in head and milling it would follow very close in decrease volume. It should not touch anything else then the mating surface. The matting part should be very cylindrical.
Of course I can be wrong Smiley
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Re: 97mm Piston
Reply #76 - 11/20/13 at 07:01:43
 
The correct displacement for a 95mm jug is 666cc.

Here is an online displacement calculator.

http://www.ajdesigner.com/fl_engine_displacement/engine_displacement.php
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Re: 97mm Piston
Reply #77 - 11/20/13 at 08:32:21
 
axa wrote on 11/20/13 at 02:37:00:
swedishbiker wrote on 11/20/13 at 01:28:25:
94mm piston and 94mm stroke, about 1mm would give 10.


I appreciate the response, but isn't that estimate a bit over simplistic?

The calculation needs to be a factor of the reduction in the size of the combustion chamber, that which is not entirely a continuation of the tubal cylinder, but rather a partial hemisphere.

The trouble in making this calculation really is estimating this partial hemisphere and all the bits it contains...  rather than trouble with merely calculating the reduction in the displacement by removing the gasket itself.

Anyone have the actual displacement measure of the combustion chamber itself?

How does one even make this measure, if it is not supplied in specifications?
I suppose one could use a measured syringe filling the chamber with a liquid...

Knowing the current CR (8.5) stroke and diameter, you should be able to work out the volume.

I would not recommend the head skim, too many other factors involved.
http://suzukisavage.com/cgi-bin/YaBB.pl?num=1200805437/0
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Re: 97mm Piston
Reply #78 - 11/20/13 at 11:32:04
 
Point taken about the other factors such as timing and chain tension, that alone makes me not want to go this route...

But to beat a dead horse, I understand that would simply using the equation for cr

{[l•(πr²)]÷cr} : {l•(πr²)}

making it:

{[94•(π47²)]÷8.5} = 76745mm² or 76.75cc

I realize now I asked the wrong question, not what the displacement of the combustion chamber is, but rather the differential equation on reducing the chamber from the bottom up.
Which I am getting the idea isn't known outside of Suzuki engineering.

For if one simply uses the equation of a hemisphere the calculation is off as one can see below, the chamber isn't nearly a true partial hemisphere.

(disclaimer not my pic, sorry if its yours)


I just figured someone had to know becuase if the ratio out there for the wiseco domed piston of 10.5 is accurate, then the actual differential equation for the chamber has to be known, as well as the deck height (ie the height within the cylinder that TDC extends to)
I'm just not aware of another way for this number to be accurate without someone using the proper calculation, or doing the liquid measurement.
Thus must I then conclude that the ratio stated for the domed piston of is just a ballpark estimate as well?

here is a interesting article that address the problem:
http://www.chevyhiperformance.com/techarticles/46778_engine_compression_guide/
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« Last Edit: 11/20/13 at 17:19:46 by axa »  
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Re: 97mm Piston
Reply #79 - 11/20/13 at 11:49:09
 
The compression ratios for the Wiseco are obtained from their website.  Not sure how accurate they are.....as the pistons are actually DR650 pistons that also happen to fit the S40/LS650.
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Re: 97mm Piston
Reply #80 - 11/20/13 at 12:02:59
 
Now we can measure the change in piston height and come up with a reasonable estimate.

If someone can measure the distance from the top of the piston to the top of the wrist pin on both pistons along with the width of the high portion of the wiseco piston and the step from the high to low portions.
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Re: 97mm Piston
Reply #81 - 11/20/13 at 17:33:14
 
Dave wrote on 11/20/13 at 11:49:09:
The compression ratios for the Wiseco are obtained from their website.  Not sure how accurate they are.....as the pistons are actually DR650 pistons that also happen to fit the S40/LS650.



So thats where this number comes from...
I assumed it had to be from some engineering entity as it is not an easy measurement or calculation.

But is this number based on the intended application, the DR650 engine, which has already a higher 9.5 ratio to begin with?

Not for nothing but who believe to have a that 10.5 with this bore, might well be quite some way off... and perhaps on the lower side of that.

So to be accurate, the equation for the chamber, equation for the dome, and measure of TDC deck height, is needed to really know for sure.
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« Last Edit: 11/21/13 at 15:48:42 by axa »  
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Re: 97mm Piston
Reply #82 - 12/01/13 at 22:04:01
 
just ran across this quote from mr LANCER in another post:

"I just went back and did some calculations with the new piston.
The raised area on the piston displaces 8.5cc's of the combustion chamber volume which raises the compression 1.4 pts up to 9.9:1, and the additional 3 mm bore increases cyl vol which adds another 0.6 pts, bringing the new total compression ratio to 10.5:1"

But there again lies the problem, with all due respect, hearsay, I haven't seen anything published on the displacement of this domed piston.

But for the sake of argument lets plug his number in to the equation for the 95mm bore.
Starting from stock chamber volume calculated above.

{[94•(π47²)]÷8.5} = 76745mm² or 76.75cc

then new chamber volume:
76.75 - 8.5 = 68.25

toss that in with the new bore 666.29 : 68.25 = 9.76

So for those of us going with the 95mm piston, i think we should well consider the number is more likely 9.75 or so, and not the 10.5 that some are advertising.

And while id like to know where that dome displacement number came from, it seems reasonable and i think i can live with it as is...

That said, i just got my cylinder off and prepping to send out to boretech.
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« Last Edit: 12/02/13 at 04:36:22 by axa »  
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Re: 97mm Piston
Reply #83 - 12/02/13 at 05:07:03
 
I don't know what the CR is for the 95mm.....and I really don't care.

It is an easy upgrade, runs without clearance problems with the available Stage 1,2,3 grinds, and makes a noticeable improvement in power.

That is good enough for me.

AXA.....Why don't you go ahead and do the measurements on your bike....so we will know!
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Re: 97mm Piston
Reply #84 - 12/02/13 at 06:02:19
 
Dave wrote on 12/02/13 at 05:07:03:
I don't know what the CR is for the 95mm.....and I really don't care.

It is an easy upgrade, runs without clearance problems with the available Stage 1,2,3 grinds, and makes a noticeable improvement in power.

That is good enough for me.

AXA.....Why don't you go ahead and do the measurements on your bike....so we will know!



Just was confused as some stated the 95 bore was the same as the 97.

This was the only thread i found, until this morning.
This thread sort of answers the question already:
http://suzukisavage.com/cgi-bin/YaBB.pl?num=1175481076/0
they estimate 9.5 for the 95mm, though again with with no data to back it up.

Maybe compression ratios should get a thread in the Tech Specs section.

As for doing the measure myself, i haven't committed to doing any valve work yet, to take an effective measurement it would likely require lapping the valves to help reduce leaking.
Also i don't have the graduated tooling required, and dont care to purchase them.
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