SuzukiSavage.com - Cracked Clutch Cover

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Cracked Clutch Cover (Read 36 times)

Moarpower

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SuzukiSavage.com
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Posts: 331

Cracked Clutch Cover
09/03/23 at 01:09:39

Hey guys, noticed a small crack in the clutch cover today during reassembly. Worth fixing or replace?
I thought it was just a scratch but when torquing down after fitting the new gasket I hear it make that dreaded 'tink' sound.
If anyone has a spare cover they'd sell and ship to Australia please let me know. Would rather buy from you guys than eBay if the price is right.

Compress_20230903_180603_3644.jpg

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DragBikeMike Serious Thumper Offline SuzukiSavage.com Rocks! Posts: 4248 Honolulu	Re: Cracked Clutch Cover Reply #1 - 09/03/23 at 02:55:54 That is bad news. The crack runs into your oil passage. It's the passage that connects your oil pump discharge to the oil filter, so there is significant pressure involved.
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Moarpower Senior Member Offline SuzukiSavage.com Rocks! Posts: 331	Re: Cracked Clutch Cover Reply #2 - 09/03/23 at 05:17:18 Yep. I'm just going to look for another one. I don't think the cost of repair will be any cheaper
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Dave YaBB Moderator ModSquad Offline SuzukiSavage.com Rocks! Posts: 17837 Camp Springs, Kentucky Gender:	Re: Cracked Clutch Cover Reply #3 - 09/03/23 at 11:34:23 Why did it crack? Something had to be installed improperly for there to be stress on the cover and the resulting crack as you tightened the screws. I believe you should use this cover to discover the issue - before you try to install a replacement.
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justin_o_guy2 Serious Thumper Offline What happened? Posts: 55279 East Texas, 1/2 dallas/la.	Re: Cracked Clutch Cover Reply #4 - 09/03/23 at 13:42:33 Definitely.
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Moarpower Senior Member Offline SuzukiSavage.com Rocks! Posts: 331	Re: Cracked Clutch Cover Reply #5 - 09/03/23 at 14:11:13 The crack was present when I bought the bike. I just thought it was a scratch. It does look like the cover was dropped at some point near the crack. That or it was over torqued with a badly fitted gasket.
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