RRS07S40
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SuzukiSavage.com Rocks!
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So I'll start with a little background on the 2007 Suzuki Boulevard S40 first. My son inlaw is the 3rd owner. The first one owned it until recently. The second owner didn't own it long and didn't ride it much. It's got ~9k miles on it and looks well kept. I wasn't around when he bought it, but it was running. Until he gets his license, he's keeping it by my house. I trailered it to my house and tried starting it and it seemed like it wasn't getting gas. It eventually started, but was running very lean with little throttle response, I thought maybe it was cold blooded, and tried running it around the my court. I only drove it a minute or 2 and it backfired hard and quit running. I suspected the bike had old gas and potentially varnished up jets. First thing I did was drain the bowl, it didn't have hardly any gas in it and looked cloudy. I tried turning the gas valve to all positions with bowl drain open, and only little fuel was dripping out. I suspected the needle was stuck closed but when I pulled the bowl off, it was actually very clean and the float ant needle moved smoothly. So I thought it could be one of 2 things, the float seat screen plugged or the gas valve screen plugged.
Here is where I need some advise, I'm used to really old bikes that had gas valves that were on, off or reserve. I'm not familiar with the vacuum operated one on this bike. The tank was probably 1/2 full but wouldn't flow with a decent stream with gas valve on any position. In my estimation it wasn't enough flow coming through hose. On the old type, you get an full flow through the 3/16 gas hose. I drained tank and removed gas valve. The screen looks nice and clean. I have a hand held vacuum pump to check the diaphragm on valve and it doesn't hold any vacuum. I took the diaphragm apart and didn't see any obvious issues, the diaphragm didn't look like it had any splits or holes. So I guess the first question is is there any issues that crop up with the vacuum operated gas valve. Also in the Prime position, the valve should be in the full on position even without vacuum, is the fuel flow restricted in this type of valve so you don't get a nice fuel flow stream, like it just dribbles out slowly. I will leave it here for now since this is kind of long winded. I'm hoping there are some longtime owners of these bikes that know all of the ins and outs. I'm thinking this is more of a starter bike and that many may move up to bigger bikes and possibly nobody owns these long enough to know them that thoroughly.
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