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Got My New Scoot Home...and Bah! (Read 96 times)
SCS40
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Got My New Scoot Home...and Bah!
06/16/21 at 19:53:32
 
This will be long and I apologize in advance. Long story short, Stellinor won't start. She's charging on a 1.6A charger/tender as I type.

I'll preface the story by saying this is probably the worse possible time for me to buy a bike. I've been displaced from my home since late October waiting on repairs from 2 large oaks falling on it. The damage was quite extensive. I've been in a hotel about 30 minutes away since then.

Further, this has been the worst possible week to find anyone to assist with delivery. Add to that about 3 other bikes that were sold before I see them with someone to drive my car home. If you didn't see my other post, I drove up Monday about 45 minutes to see and test ride. I purchased and the seller agreed to my coming by week's end for pickup.

Note the battery seemed weak on the test ride, in addition to the noticeable surging. Further, the starter would often "stall" as TDC came around. My few miles of riding had very little (if any) effect.

Before leaving, I dumped a can of Seafoam in the tank and the seller topped it off with (presumably) fresh non-ethanol. He agreed to check the battery fluid and charge it overnight.

With no firm commitments for assistance, and trying to juggle work obligations, I rented a U-Haul motorcycle trailer and picked it up this morning. Of course, this meant a trip home first, for my recently returned from a friend (who couldn't assist with bike) old truck. Then a 30 minute trip backtracking to get the trailer.

FWIW, those U-Haul trailers pull like DOGS. I pulled a small enclosed trailer with my ex's 2500 late model Dodge with similar results. Max sidewall air pressures and apparently lined with lead. The cycle trailer was the same behind my Chevy 1500 2WD 350, even after airing the trailer tires down to 40. DOGS!

So I make it up the mountain (the Saluda Grade) and into NC dragging this brick, locked out of OD, and the truck STILL kicks down to 2nd once or twice to (barely) maintain 45-50.

The seller, who's super nice and went to high school with the cousin who bought the old truck new, greets me. He wheels the bike out and explains he wasn't able to charge the battery as he sent the charger with me and didn't want to use his car charger on such a small battery. He did, however, top the fluid level off, which was slightly low. He also drove it a mile or so yesterday and confirmed the surging.

Further, he was proud to say he corrected the idle and was eager to show me. Try as he may, with every combination of choke and throttle, nada. She teased a time or two but refused to fully catch. It didn't take long to hear the death click of the starter solenoid as the battery gave up the fight. When it did spin, the engine seemed slow and often stalled. We also smelled gas and assumed it flooded.

Figuring the drive home would fix the flooding, and hoping the 2 year old battery would recover with a nice long charge, we loaded the bike and I headed off, dragging a brick, with my new baby strapped to it.

I unloaded the bike and tried to start her again. No go, and the death click returned much quicker. So, I attached the charger, confirmed it was charging, and headed off to drop the trailer (30 minutes away) and grab lunch. To say I was eager to ride is an enormous understatement.

I returned with high hopes and held them a few seconds as the brief charge made a huge difference in the battery. The engine seemed to spin nearly as fast as it was idling the day of my test ride. Yet, it wouldn't start. DAMMIT.

So, I tried all combinations of choke and throttle. It seemed happiest and closest to catching with no choke and a cracked throttle. Alas, the death clicks returned and again I could smell gas. I saw zero leaks.

So, I thought I'd open the airbox and check for fuel, mainly due to reading posts here. Of course, to do that requires the seat removed. Of course, my Allen wrenches were in the hotel (30 minute drive) from adjusting my guitars' truss rods. Save for a small collection of mostly junk hand tools, the rest of my stuff sits in storage...30 minutes drive...and closed now.

I also needed a cover and some type of lock. With the day winding down fast, I headed to Cycle Gear, 45 minutes away for a disc lock and waterproof cover. I swung by the hotel and grabbed my tools and headed back. I left the battery charging again and prayed and cursed the entire time.

I removed the seat, side cover, airbox, and filter. I could smell gas but it was bone dry. The engine spun, once again, fast and free initially. She tried to catch several times but just not quite enough. Again, no choke and cracked throttle.

I repeated this several times until the death clicks returned and would resume charging. I even tried a quick shot of starter fluid then remembered these bikes also fire on the exhaust stroke, perhaps to reduce emissions?

With darkness falling, I left the bike basically open for the night as she charges. Hopefully, any flooding will evaporate/dissipate and a fully charged battery will be the solution. Hopefully.

I'll try her again in the morning and hopefully ride her (the rest of the way) to work.

All input appreciated.



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Gary_in_NJ
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Re: Got My New Scoot Home...and Bah!
Reply #1 - 06/17/21 at 04:53:36
 
It’s a CV carb, don’t touch the throttle when starting. Cold engine = choke. Replace the battery. A bad battery (even recently charged) will not deliver enough current to spin the starter AND power the ECU.
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SCS40
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Re: Got My New Scoot Home...and Bah!
Reply #2 - 06/17/21 at 06:54:17
 
Gary_in_NJ wrote on 06/17/21 at 04:53:36:
It’s a CV carb, don’t touch the throttle when starting. Cold engine = choke. Replace the battery. A bad battery (even recently charged) will not deliver enough current to spin the starter AND power the ECU.


Good info and thanks. It may well turn out to be the battery.

After charging overnight, the battery still isn't fully charged but I tried her this morning anyway. She spun much faster and was SO close several times to catching. I used full and half choke, no throttle. I only tried starting her a few times to avoid further discharging the battery.

I may check her again at lunch for a green light and definitely this evening.
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Re: Got My New Scoot Home...and Bah!
Reply #3 - 06/17/21 at 08:20:55
 
+1 on replacing the battery.  If it is not holding a good charge it will turn over but not have enough juice to initiate a spark. Just because it spins doesn't mean it's sparking, that is important to remember on an older and questionable battery.

NOTE: If you try to jump start the bike from a car battery DO NOT do it with the car running or you can overcharge the bike and damage it. You might try this just to see if it starts which will be a clear indication the battery is toast.  On the bike, just hook the positive jumper to the positive terminal on the starter itself, and the negative to any good ground on the bike frame. Be ready as when you have both cables connected it's going to start spinning the starter so you may want a helper to do that while you manage the bike. Make sure the key is on and the kill switch is on, otherwise it'll never start. It is easy to miss those because when jumping direct to the starter, the starter will spin without these switches on.
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SCS40
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Re: Got My New Scoot Home...and Bah!
Reply #4 - 06/17/21 at 11:48:18
 
I went ahead and ordered a Duracell CYL10015 Ultra 14AHL-BS 12V 220CCA AGM Gray Case Battery (non-spillable) from Batteries + Bulbs. I stopped by at lunch and still no full charge and no start. I pulled out the Parts Unlimited Heavy Duty 12 Volt Battery RCB14LB2. These are readily available on eBay and Walmart. I had to search a bit to find the CCA which is 190.

Old: https://www.denniskirk.com/parts-unlimited/heavy-duty-12-volt-battery-rcb14lb...

New: https://www.batteriesplus.com/productdetails/cyl10015

I hurried home in high hopes the Duracell rated at 220 CCA would do the trick. It turned over slightly faster, seemed to try and catch more often, but nada. It still seemed a rev or two away from fully catching.

I connected my charger and the new battery is charging, surprisingly not full. I'll try to pick up a new plug on the way home and likely fresh gas.
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2006 S40 Euclase Silver: K&N drop-in, Duracell AGM, Raptor petcock, and ONLY pure gas (E0) https://www.pure-gas.org/ Otherwise Bone Stock and love it!

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Gary_in_NJ
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Re: Got My New Scoot Home...and Bah!
Reply #5 - 06/17/21 at 12:51:24
 
Yeah, I was gonna suggest a fresh spark plug. All of that cranking without a start is a surefire way to foul a plug.
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Re: Got My New Scoot Home...and Bah!
Reply #6 - 06/17/21 at 19:45:20
 
I wonder if you're getting fuel
Try the petcock on prime

But you did say you tried starter fluid and no pop so sounds like you're missing spark

Start in neutal
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SCS40
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Re: Got My New Scoot Home...and Bah!
Reply #7 - 06/17/21 at 20:18:49
 
Quick update before bed. I picked up an Iridium NGK on the way home. The few hours on the charger topped off the new battery. So I changed the plug which was heavily fouled and wet with gas. That petcock is a PITA and now appears to be leaking.

Anyway, buttoned everything back up, fresh gas, more Seafoam, hit the starter, and think it caught on the first rev and settled immediately into a smooth idle. Amazing.

The old battery MAY have been okay but feel much better with the Duracell.

Rode close to 100 miles, much of it at 60+ on a local controlled access highway hoping to clear the jets and burn off some carbon. Filled up with Shell Premium to also help with both. Surge is basically gone now, hot starts no throttle and seems to catch on first rev. Like a different bike.

Btw, had a used 1993 325 a few years back. The manual recommended periodic higher speed/long distance runs to burn off carbon although I don’t remember the frequency or duration. The bike seems ok around 60 and has 16 miles one way to get to and maintain full operating temp.

Now to order a raptor petcock.

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2006 S40 Euclase Silver: K&N drop-in, Duracell AGM, Raptor petcock, and ONLY pure gas (E0) https://www.pure-gas.org/ Otherwise Bone Stock and love it!

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SCS40
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Re: Got My New Scoot Home...and Bah!
Reply #8 - 06/17/21 at 20:43:33
 
Here’s the old plug, probably original. Not sure the pic does it justice.
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2006 S40 Euclase Silver: K&N drop-in, Duracell AGM, Raptor petcock, and ONLY pure gas (E0) https://www.pure-gas.org/ Otherwise Bone Stock and love it!

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SCS40
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Re: Got My New Scoot Home...and Bah!
Reply #9 - 06/18/21 at 11:34:54
 
So it occurred to me I used the wrong bolts to secure the petcock as I was in a bit of a rush yesterday and frustrated. I stopped by on the way to work and used the correct (much longer) bolts and cleaned the mounting surfaces really well. Tada! No more leak.

(And doh!)
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2006 S40 Euclase Silver: K&N drop-in, Duracell AGM, Raptor petcock, and ONLY pure gas (E0) https://www.pure-gas.org/ Otherwise Bone Stock and love it!

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Re: Got My New Scoot Home...and Bah!
Reply #10 - 06/18/21 at 15:09:37
 
Congrats to you. Enjoy the ride.
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SCS40
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Re: Got My New Scoot Home...and Bah!
Reply #11 - 06/19/21 at 16:28:44
 
Quick update on this. Apparently the petcock is bad. It seems the previously poor seal by using the wrong bolts allowed more fuel to the carb as a result. Hence, starting like magic, running strong and well, and the missing surge.

After fixing the leak, the surge is back and I even had to switch periodically to Prime. Glad I have the Raptor petcock coming.
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2006 S40 Euclase Silver: K&N drop-in, Duracell AGM, Raptor petcock, and ONLY pure gas (E0) https://www.pure-gas.org/ Otherwise Bone Stock and love it!

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