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Rubber Side Down!
› Tensioner, starter gear, head plug... any tips?
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Tensioner, starter gear, head plug... any tips? (Read 219 times)
Keifer
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Re: Tensioner, starter gear, head plug... any tips
Reply #15 -
10/01/20 at 13:18:04
D'oh... I assumed it was symmetrical but it clearly isn't, one side has a lip... never mind
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Brentoast
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Re: Tensioner, starter gear, head plug... any tips
Reply #16 -
10/02/20 at 02:33:22
So I just did the TL gear change this summer and if I remember correctly the gears didnt line up perfectly for me as well. For what its worth, Ive had it put back together for weeks and been riding it and I haven't noticed and troubles or funny noises with it.
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Keifer
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Re: Tensioner, starter gear, head plug... any tips
Reply #17 -
10/02/20 at 06:13:51
Did you buy a new cover, or modify your existing one? I haven't been able to locate a reasonably priced new cover.
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Keifer
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Re: Tensioner, starter gear, head plug... any tips
Reply #18 -
10/09/20 at 13:30:16
For those maybe interested in the future. I sourced a newer cover. Here is a case comparison side by side. The TL boss is 1/2" down, and the inside hole is also drilled down to the same depth as before. I'm not convinced the old case could be modified without coming through the other side... but apparently it's been done? You can see the additional metal inside and outside.
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thumbnail_image1_003.jpg
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Last Edit: 10/11/20 at 07:29:02 by Keifer
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Keifer
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SuzukiSavage.com
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Posts: 66
Canada
Re: Tensioner, starter gear, head plug... any tips
Reply #19 -
10/09/20 at 13:30:46
Hard to see in this picture but there is a slight bumpout of the extra material on the new case on the right.
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Inkedthumbnail_image2_LI_002.jpg
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