Donate!
Welcome, Guest. Please Login or Register :: View Members
Pages: 1 2 
Send Topic Print
Cleaning spark plug cavity? (Read 165 times)
Rylee
Senior Member
****
Offline

SuzukiSavage.com
Rocks!

Posts: 312
Long Beach California
Gender: male
Cleaning spark plug cavity?
04/14/15 at 15:42:42
 
Sorry for the thread topic couldn't think of it's exact term. Since there's no cap on it anymore it's really dirty inside the cavity where the spark plug is. How do I go about cleaning that area out without damaging anything or getting sediment inside where it doesn't belong. I noticed today some water must of got in there and the gunk has leaked out of the fins in the front portion below the decomp lever. It's a mess in there and I'd like to get it right.
Back to top
 

image_239.jpg

96 Bobber
  IP Logged
Rylee
Senior Member
****
Offline

SuzukiSavage.com
Rocks!

Posts: 312
Long Beach California
Gender: male
Re: Cleaning spark plug cavity?
Reply #1 - 04/14/15 at 15:46:37
 
Note*
I topped off the oil the other day after searching about miss shifts between 4th and 5th. I may very well have "over filled" it and I wonder if it's possible that it's leaking up there because of too much oil. It's always been dirty in there but after riding to work today it's the 1st time I've noticed it being wet.
Back to top
 

image_240.jpg

96 Bobber
  IP Logged
Art Webb
Serious Thumper
*****
Offline

SuzukiSavage.com
Rocks!

Posts: 3007
columbus, Texas
Gender: male
Re: Cleaning spark plug cavity?
Reply #2 - 04/14/15 at 16:34:42
 
I blew mine out with a compressor, but it wasn't wet
if you think it's oil, blast it out with Brake Parts Cleaner, it'll flush the oil, if that's what is is, and evaporate quickly leaving no residue
Back to top
 
 
  IP Logged
Art Webb
Serious Thumper
*****
Offline

SuzukiSavage.com
Rocks!

Posts: 3007
columbus, Texas
Gender: male
Re: Cleaning spark plug cavity?
Reply #3 - 04/14/15 at 16:36:40
 
BTW, did you just not bother putting the nut back on where the upside down bolt goes through? I always hears you were supposed to stick some washers on that and re-tighten the nut, within reason
Back to top
 
 
  IP Logged
Rylee
Senior Member
****
Offline

SuzukiSavage.com
Rocks!

Posts: 312
Long Beach California
Gender: male
Re: Cleaning spark plug cavity?
Reply #4 - 04/14/15 at 19:20:54
 
@Art Webb
I wondered the same thing about that reversed bolt. That's how it was when I bought the bike. I watched the RYCA videos on both cafe and bobber builds and they just cut the bolt and did nothing more.

I'm gonna try some parts cleaner and see if that works. Just wanted to know if a little water in there to wash it out can cause damage. Like is there anywhere it can go other than the spark plug hole that would do harm.
Back to top
 
 

96 Bobber
  IP Logged
Art Webb
Serious Thumper
*****
Offline

SuzukiSavage.com
Rocks!

Posts: 3007
columbus, Texas
Gender: male
Re: Cleaning spark plug cavity?
Reply #5 - 04/14/15 at 20:26:11
 
I doubt water would hurt anything, but IMO I think the brake cleaner is far superior at getting gunk out
If RYCA cuts the bolt off it must not seal anything, maybe I'lll back off the nut some, to be honest i think I may have tightened it more than I should have

do you by chance remember which of the vids deals with the bolt?

Back to top
 
 
  IP Logged
Rylee
Senior Member
****
Offline

SuzukiSavage.com
Rocks!

Posts: 312
Long Beach California
Gender: male
Re: Cleaning spark plug cavity?
Reply #6 - 04/14/15 at 21:04:01
 
The CS 1 video part 2 and the RR Bobber video part 2 as well. It's about half way IIRC when they talk about the decomp mod.
Back to top
 
 

96 Bobber
  IP Logged
Art Webb
Serious Thumper
*****
Offline

SuzukiSavage.com
Rocks!

Posts: 3007
columbus, Texas
Gender: male
Re: Cleaning spark plug cavity?
Reply #7 - 04/14/15 at 21:27:09
 
Thanks, gonna watch those
Back to top
 
 
  IP Logged
Rylee
Senior Member
****
Offline

SuzukiSavage.com
Rocks!

Posts: 312
Long Beach California
Gender: male
Re: Cleaning spark plug cavity?
Reply #8 - 04/14/15 at 22:25:08
 
Art Webb wrote on 04/14/15 at 21:27:09:
Thanks, gonna watch those


Art if you pull up the CS 1 tear down video and fast forward to about 8 minutes it shows the cover removal and he talks about cutting the bolt. I had to go back and check. I watched all of these originally when I was trying to figure out how to install the thumb decomp lever since the bike didn't have it on when I got it.
Back to top
 
 

96 Bobber
  IP Logged
Dave
YaBB Moderator
ModSquad
*****
Offline

SuzukiSavage.com
Rocks!

Posts: 18098
Camp Springs, Kentucky
Gender: male
Re: Cleaning spark plug cavity?
Reply #9 - 04/15/15 at 03:53:37
 
The long bolt does hold down a corner of the head cap, and some of us believe that is should be tightened down...even when the chrome head cap cover is removed.

This is not the most elegant solution - but it worked for me.  This is a piece of aluminum tubing with a nut....some folks have just used stacked up washers.

Back to top
 
 

Someday I will be old......But not today!

  IP Logged
Rylee
Senior Member
****
Offline

SuzukiSavage.com
Rocks!

Posts: 312
Long Beach California
Gender: male
Re: Cleaning spark plug cavity?
Reply #10 - 04/15/15 at 08:21:20
 
@dave
Doesn't this bolt right above and behind the decomp lever do the same?
Back to top
 

image_241.jpg

96 Bobber
  IP Logged
Dave
YaBB Moderator
ModSquad
*****
Offline

SuzukiSavage.com
Rocks!

Posts: 18098
Camp Springs, Kentucky
Gender: male
Re: Cleaning spark plug cavity?
Reply #11 - 04/15/15 at 09:18:35
 
See the lower left hole in this photo?  That is the sealing surface you are not pulling down tight if you leave that left front bolt without a nut on top.

Wonder where your oil leak is coming from?

(I think it should be tightened....you can leave the nut off if you want on your bike....I put a spacer and nut on it).

Back to top
 
 

Someday I will be old......But not today!

  IP Logged
Rylee
Senior Member
****
Offline

SuzukiSavage.com
Rocks!

Posts: 312
Long Beach California
Gender: male
Re: Cleaning spark plug cavity?
Reply #12 - 04/15/15 at 10:47:51
 
@Dave
Now that I see the surface it makes sense. Wonder why RYCA would say in a video it not important if it's actually a corner section of the mating surface that's there for a reason. Now I've just gotta figure out how to get a bolt back in there without removing the entire top. Does that cone off without pulling the engine?
Back to top
 
 

96 Bobber
  IP Logged
Art Webb
Serious Thumper
*****
Offline

SuzukiSavage.com
Rocks!

Posts: 3007
columbus, Texas
Gender: male
Re: Cleaning spark plug cavity?
Reply #13 - 04/15/15 at 10:58:43
 
I used stacked washers, guess I'll leave em on
still probably need to back off a bit, it was hard ton judge how tight it was with the washers shifting, but I probably put it on too tight
Back to top
 
 
  IP Logged
Dave
YaBB Moderator
ModSquad
*****
Offline

SuzukiSavage.com
Rocks!

Posts: 18098
Camp Springs, Kentucky
Gender: male
Re: Cleaning spark plug cavity?
Reply #14 - 04/15/15 at 12:19:56
 
Getting a shorter bolt in there is easy-peasy.

Get a piece of threaded rod....metric or US in the size that fits.

Drop it down in the place it needs to go...and mark it length so you can get a washer and nut on top....an acorn nut looks best.

Then cut the threaded rod to length.

Put threadlocker on the end of the threaded rod, and then using an open end wrench or needle nose pliers push the nut between the fins at the front of the engine, and then get the nut threaded on.  Leave it alone overnight and let the threadlocker set.

Then put the washer and nut on the top of the stud....and snug it down.

Done!

(As an alternate you can try and find a bolt just the right length, and then try and hold a nut in place in the bottom while you thread the bolt down from the top - but it takes a bit more skill and luck).
Back to top
 
 

Someday I will be old......But not today!

  IP Logged
Pages: 1 2 
Send Topic Print


« Home

 
« Home
SuzukiSavage.com
09/25/24 at 14:21:57



General CategoryRubber Side Down! › Cleaning spark plug cavity?


SuzukiSavage.com » Powered by YaBB 2.2!
YaBB © 2000-2007. All Rights Reserved.