SuzukiSavage.com - 65747-94 Dyna Install

Serowbot

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Re: 65747-94 Dyna Install
Reply #15 - 02/23/14 at 08:22:59

Header gaskets aren't supposed to reusable, but you can sometimes get away with it...
Just don't over-tighten to correct an air leak.. if you have a leak at proper tension,.. buy a new gasket...

I bought a new one and left the old one in place.. double gasket ensures that you don't bottom out on the bolts before reaching snug...
Not saying that's the right thing to do,... it's just what I did...
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Rush-rks

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Re: 65747-94 Dyna Install
Reply #16 - 02/24/14 at 06:12:24

Serowbot wrote on 02/23/14 at 08:22:59:

Header gaskets aren't supposed to reusable, but you can sometimes get away with it...
Just don't over-tighten to correct an air leak.. if you have a leak at proper tension,.. buy a new gasket...

I bought a new one and left the old one in place.. double gasket ensures that you don't bottom out on the bolts before reaching snug...
Not saying that's the right thing to do,... it's just what I did...
Huh

...

Going to have a new header gasket on hand before I start just in case.

The muffler I should have next couple days I thought I would go ahead and cut those slits..about 3 cuts right total of (6) and about how down should I cut it?

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2006 Suzuki S40 Boulevard bone stock other than idle-mix adjustment out 3/4 turn from factory setting

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old_rider Serious Thumper Offline Backyard Bill Productions Posts: 3147 flordia panhandle Gender:	Re: 65747-94 Dyna Install Reply #17 - 02/24/14 at 07:09:41 Um... you cut the slits in the muffler... how you going to do that when you don't have it yet?
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Rush-rks Full Member Offline Lurking & Learning Posts: 113 Beckley WV Gender:	Re: 65747-94 Dyna Install Reply #18 - 02/24/14 at 08:29:30 old_rider wrote on 02/24/14 at 07:09:41: Um... you cut the slits in the muffler... how you going to do that when you don't have it yet? I know that is what I was asking. I should have to muffler today or tomorrow and I was asking how many and how deep
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old_rider Serious Thumper Offline Backyard Bill Productions Posts: 3147 flordia panhandle Gender:	Re: 65747-94 Dyna Install Reply #19 - 02/24/14 at 08:34:31 Have you read this? http://suzukisavage.com/cgi-bin/YaBB.pl?num=1298689417 Its what I used for install guideline, you might have to adjust per muffler, but I got the dyna's online so I followed right along and it worked.
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Rush-rks

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Re: 65747-94 Dyna Install
Reply #20 - 02/24/14 at 09:42:04

old_rider wrote on 02/24/14 at 08:34:31:

Have you read this?

http://suzukisavage.com/cgi-bin/YaBB.pl?num=1298689417

Its what I used for install guideline, you might have to adjust per muffler, but I got the dyna's online so I followed right along and it worked.

Yes I did several times. I am just trying to determine how deep to make the cuts..from the picture looks like about 3/4 way down the inlet?

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Serowbot YaBB Moderator ModSquad Offline OK.... so what's the speed of dark? Posts: 28660 Tucson Az Gender:	Re: 65747-94 Dyna Install Reply #21 - 02/24/14 at 10:14:22 Cuts need to be a bit deeper than the width of the clamp you use... 1" or so seems okay... it ain't that important.. Just enough to allow the clamp to squeeze... 6 or 8 slots will take away enough material to allow the clamp to neck down the muffler...
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Rush-rks Full Member Offline Lurking & Learning Posts: 113 Beckley WV Gender:	Re: 65747-94 Dyna Install Reply #22 - 02/24/14 at 11:00:55 Serowbot wrote on 02/24/14 at 10:14:22: Cuts need to be a bit deeper than the width of the clamp you use... 1" or so seems okay... it ain't that important.. Just enough to allow the clamp to squeeze... 6 or 8 slots will take away enough material to allow the clamp to neck down the muffler... ok Thanks
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Rush-rks Full Member Offline Lurking & Learning Posts: 113 Beckley WV Gender:	Re: 65747-94 Dyna Install Reply #23 - 02/26/14 at 17:08:21 Step 1 done..have muffler and cut the slots. Got this clamp with it, what do you all think use this or order a cobra t-clamp?
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Serowbot YaBB Moderator ModSquad Offline OK.... so what's the speed of dark? Posts: 28660 Tucson Az Gender:	Re: 65747-94 Dyna Install Reply #24 - 02/26/14 at 17:12:58 you got it,.. use it...
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Rush-rks Full Member Offline Lurking & Learning Posts: 113 Beckley WV Gender:	Re: 65747-94 Dyna Install Reply #25 - 02/26/14 at 17:38:37 Serowbot wrote on 02/26/14 at 17:12:58: you got it,.. use it... Ok Thanks will do..now to rumage through the garbage for a bean can
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old_rider Serious Thumper Offline Backyard Bill Productions Posts: 3147 flordia panhandle Gender:	Re: 65747-94 Dyna Install Reply #26 - 02/26/14 at 22:19:31 I actually had one similar to that, but took out the spacer between the clamp ends.
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Rush-rks Full Member Offline Lurking & Learning Posts: 113 Beckley WV Gender:	Re: 65747-94 Dyna Install Reply #27 - 02/27/14 at 04:52:49 old_rider wrote on 02/26/14 at 22:19:31: I actually had one similar to that, but took out the spacer between the clamp ends. I'll try that if it doesn't seal good first time. By the time I get the bean can in there should be plenty for it to bite down on..I hope
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Rush-rks Full Member Offline Lurking & Learning Posts: 113 Beckley WV Gender:	Re: 65747-94 Dyna Install Reply #28 - 03/13/14 at 08:40:29 I've been gathering up everything to make the muffler swap. What do you all think of this coffee can to make a crush seal? It is tin enough ridges? Waiting on warmer weather to get here (and stay) to do this.
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Serowbot YaBB Moderator ModSquad Offline OK.... so what's the speed of dark? Posts: 28660 Tucson Az Gender:	Re: 65747-94 Dyna Install Reply #29 - 03/13/14 at 09:20:46 Use a smaller can... that one is probably thicker tin and hard to cut and bend... Never work harder than you need to... ...
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