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Exhaust leak after harley muffler swap. (Read 121 times)
glencross96
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Exhaust leak after harley muffler swap.
04/27/13 at 20:45:58
 
So I just did the harley dyna muffler swap but I had a pretty bad air leak at the connection. I did the tin can thing and everything, the only thing I can think of is the clamp I used. Nowhere in my town sold the clamps used in the harley muffler swap tutorial. So I went to auto zone and got a "muffler clamp" which is a u shape and a plate on the bottom. In an attempt to fix the leak  wrapped the connection with some heat wrap/muffler fix tape. The leak isn't bad anymore, but I can feel I tiny bit of air coming out. What should I do?
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Dave
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Re: Exhaust leak after harley muffler swap.
Reply #1 - 04/28/13 at 03:28:03
 
You should get a real "t" clamp.  U clamps don't work well in this application.  You will probably have to go to a bike shop or order one online....auto stores won't carry them.

http://www.ebay.com/itm/SuperTrapp-094-1750-T-Bolt-Exhaust-Clamp-1-3-4-Stainl...
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ToesNose
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Re: Exhaust leak after harley muffler swap.
Reply #2 - 04/28/13 at 04:19:44
 
Glen I feel your pain, I needed one smaller then the second one I had. I went to 5 auto supply stores and two motorcycle dealers and non of them stocked the band type clamps  Angry  I even hit a few dollar stores, I think it was Serow that said he came across them at one by chance once.....no dice.  For the time being I cut up a tuna can folded it over twice and used that as a filler for the clamp and it worked till the proper size clamp comes in from being ordered online  Wink
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Blinky-FSO
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Re: Exhaust leak after harley muffler swap.
Reply #3 - 04/28/13 at 08:13:29
 
glen,
If there is a Harley dealer close, they sell them for about $8 if I remember right.

Good hunting
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Serowbot
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Re: Exhaust leak after harley muffler swap.
Reply #4 - 04/28/13 at 09:15:35
 
Also,... if the muffler just won't neck down,... cut a few more slots with a hacksaw...  eventually you take away enough metal to allow the clamp to squeeze it down tight...
Reminds me of my favorite Vegas hangout...
"Lots O' Slots"... Huh...
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glencross96
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Re: Exhaust leak after harley muffler swap.
Reply #5 - 04/28/13 at 09:24:08
 
Thanks guys! I will just order the right clamp. No Harley dealers around me. But in the mean time I'll do the tuna can trick that toesnose mentioned.
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