I own a new 2012 Suzuki S40. I also bought the 5 year warranty. Would drilling 8 5/16" holes in my back baffle plate of my muffler or drilling out the brass mixgure screw void my warranty at all?

Thanks

I would email your "warranty policing" dealership and ask them in writing.    You may get referred to an insurance company who is underwriting the extended warranty policy as it isn't Suzuki -- they are into motorcycles, not insurance.

Then I would carefully keep that email reply, because the story immediately changes if you ever have a real and expensive warranty issue having to do with any related system.

One thing that you did do to yourself that you didn't think about -- you paid good money to get up to 5 years of getting your pocket picked by the dealership ON A VERY REGULAR BASIS.

Fine print to your 5 year agreement says you have to do all recommended maintenances -- and starting out with the 600 mile rip off you are going to learn how expensive this "recommended maintenance" can be.   And if you miss one, well the deal is off and they get keep your money.

Jacob wrote on 05/18/12 at 14:49:56:

You may want to check with the guys doing RYCA conversions.  Those are take-off parts for them and you may get a new one at a decent price.