SuzukiSavage.com - HUGE HUGE PROBLEM!!!!

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HUGE HUGE PROBLEM!!!! (Read 1249 times)

bill67 Serious Thumper Offline old tired Posts: 8517 genoa city wisconsin Gender:	Re: HUGE HUGE PROBLEM!!!! Reply #15 - 10/20/11 at 16:46:31 If everything was working right before its got to be in the wiring.
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AZSGT Full Member Offline 2006 Bobber Posts: 132 Mesa, AZ Gender:	Re: HUGE HUGE PROBLEM!!!! Reply #16 - 10/20/11 at 16:57:26 I agree bill. I just don't know where or what. Something to do with the clutch. Like you said all of this didn't start all of the sudden. it all has to be the same problem. Vers-read my last post on page 1
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AZSGT Full Member Offline 2006 Bobber Posts: 132 Mesa, AZ Gender:	Re: HUGE HUGE PROBLEM!!!! Reply #17 - 10/20/11 at 17:03:32 Is it possible my clutch plates are stuck. Read some stuff and it kinda sounds like it. When I try to start I don't even need to use the clutch cause the plates are stuck engages. doesn't explain why bike won't start but explains everything else.
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verslagen1

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Re: HUGE HUGE PROBLEM!!!!
Reply #18 - 10/20/11 at 17:04:28

AZSGT wrote on 10/20/11 at 16:30:53:

But the battery still doesnt explain the walking in gear

NEW SYMPTOM:

When in gear kickstand down- starter does nothing -CORRECT

When in gear kickstand up- dont even need clutch in to start. -PROBLEM-check your clutch safety.
And when I do it does the walk forward-IN GEAR? adjust your clutch, give it extra slack-OUTTA GEAR? problems

So obviously my clutch is messed somehow. But where. Why can I start it without clutch in while in gear?

You may have shorted the clutch safety circuit somewhere.

AHA! let me look this up 1st.

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AZSGT Full Member Offline 2006 Bobber Posts: 132 Mesa, AZ Gender:	Re: HUGE HUGE PROBLEM!!!! Reply #19 - 10/20/11 at 17:11:53 No V no walking out of gear only in. Out of gear starter just spins
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verslagen1 YaBB Moderator ModSquad Online Where there's a will, I want to be in it. Posts: 28884 L.A. California Gender:	Re: HUGE HUGE PROBLEM!!!! Reply #20 - 10/20/11 at 17:15:33 Your clutch safety isn't working, so I'd start there. it's got a short to ground I'd bet. somewhere the brake light wire crosses over it probably under the tank. got a volt meter?
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AZSGT Full Member Offline 2006 Bobber Posts: 132 Mesa, AZ Gender:	Re: HUGE HUGE PROBLEM!!!! Reply #21 - 10/20/11 at 17:16:28 No V I dont but I will be tracing wires all night. Thanks!!
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AZSGT Full Member Offline 2006 Bobber Posts: 132 Mesa, AZ Gender:	Re: HUGE HUGE PROBLEM!!!! Reply #22 - 10/20/11 at 17:36:12 Any chance you could give me a little more guidance with this wire. Anything. Color? Location? Start and end points. Anything so I can track it down.
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Boofer Serious Thumper Offline Nearly too old. Posts: 1760 N Ms Gender:	Re: HUGE HUGE PROBLEM!!!! Reply #23 - 10/20/11 at 17:39:48 There is a blue wire under the fuel tank that may have come undone. If so, it won't run at all with stand down...in neutral or otherwise. Usually runs on the left side of frame.
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Grand Strand Junior Member Offline SuzukiSavage.com Rocks! Posts: 71	Re: HUGE HUGE PROBLEM!!!! Reply #24 - 10/20/11 at 17:48:00 What are the wires that go in the side cover near the clutch? Is that the neutral switch? So.. could that be related to the wire that was chewed up pulled out of place interfering inside the clutch pack? Could the wiring be part of the physical/mechanical issue?
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verslagen1 YaBB Moderator ModSquad Online Where there's a will, I want to be in it. Posts: 28884 L.A. California Gender:	Re: HUGE HUGE PROBLEM!!!! Reply #25 - 10/20/11 at 17:51:10 I suggest you get a vom meter. just a few bucks at hf. otherwise you're looking for a needle in a hay stack.
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AZSGT Full Member Offline 2006 Bobber Posts: 132 Mesa, AZ Gender:	Re: HUGE HUGE PROBLEM!!!! Reply #26 - 10/20/11 at 18:03:06 Got a test light. Still don't know what wires to test Dont want to test all 4000 wires till i find it. Need any hint!!
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AZSGT Full Member Offline 2006 Bobber Posts: 132 Mesa, AZ Gender:	Re: HUGE HUGE PROBLEM!!!! Reply #27 - 10/20/11 at 20:06:27 K tried everything and just can not figure out where the issue is. i have the seat and tank off, but just cant figure out this darn wiring diagram. Where precisely is the clutch position switch
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verslagen1 YaBB Moderator ModSquad Online Where there's a will, I want to be in it. Posts: 28884 L.A. California Gender:	Re: HUGE HUGE PROBLEM!!!! Reply #28 - 10/20/11 at 20:12:55 clutch safety is right next to the clutch lever
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AZSGT Full Member Offline 2006 Bobber Posts: 132 Mesa, AZ Gender:	Re: HUGE HUGE PROBLEM!!!! Reply #29 - 10/20/11 at 20:28:15 K so what do I need to do to get it fixed. i guess I am not quite understanding what is wrong and how to fix it. I know you said that I had a wire grounding out, but I have no idea what wire or how to fix said wire. Vers, walk me through it like a small child, as I am mechanically dumb!
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