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Free bike; engine rebuild!!!!? (Read 912 times)
verslagen1
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Re: Free bike; engine rebuild!!!!?
Reply #45 - 04/13/11 at 11:50:19
 
No need to start a new thread, no matter what you do it will go all over.  and you loose history so you need to explain yourself all over again.

100 psi? not good, 150 psi ok.

You want both valve (left and right) to have the same clearance.  Intake and exhaust can be different.
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sillydilly
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Re: Free bike; engine rebuild!!!!?
Reply #46 - 04/13/11 at 12:07:33
 
as far as I can tell you they are all close to being the same. how would I have lost compression? valves??

Im uploading a video demonstrating how it just finished running. It seems like it will crank over then when it dies, the crank does a 1/4 revolution the wrong way and spins the starter motor backwards. Im guessing this is timing? but in my previous pictures I showed you said I did it right??

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Re: Free bike; engine rebuild!!!!?
Reply #47 - 04/13/11 at 12:28:41
 
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Re: Free bike; engine rebuild!!!!?
Reply #48 - 04/13/11 at 14:07:05
 
what are the odds of it being plug/carb related???
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Re: Free bike; engine rebuild!!!!?
Reply #49 - 04/13/11 at 15:03:05
 
Sprayed some carb cleaner in her and she ran a LITTLE bit better.

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Re: Free bike; engine rebuild!!!!?
Reply #50 - 04/13/11 at 20:57:39
 
CAM UPSIDE DOWN? TIMINGS 180DEGREE OFF?


ANYONE??
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verslagen1
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Re: Free bike; engine rebuild!!!!?
Reply #51 - 04/13/11 at 21:07:55
 
Your pic's...



From Oldfellers thread...
http://suzukisavage.com/cgi-bin/YaBB.pl?num=1256079122


So yes, you installed it upside down, sorry I didn't notice it earlier.
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Re: Free bike; engine rebuild!!!!?
Reply #52 - 04/13/11 at 22:33:24
 
>_< well I think we're both wrong. We skipped a toooth on the timing chain now now matter what TDC is it lines up perfectly.

If that doesnt do it, we'll flip the cam 180 degrees.
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Re: Free bike; engine rebuild!!!!?
Reply #53 - 04/13/11 at 22:35:55
 
unless i was both 1 tooth off AND upside down??

gunna give it a go really quick, getting good at pulling the engine on these
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verslagen1
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Re: Free bike; engine rebuild!!!!?
Reply #54 - 04/13/11 at 22:37:14
 
always turn the engine over by hand to check for interference.
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Re: Free bike; engine rebuild!!!!?
Reply #55 - 04/13/11 at 22:39:09
 
what sort of interference?
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verslagen1
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Re: Free bike; engine rebuild!!!!?
Reply #56 - 04/13/11 at 22:41:54
 
Things that go bump when they shouldn't

sillydilly wrote on 04/13/11 at 22:35:55:
unless i was both 1 tooth off AND upside down??

gunna give it a go really quick, getting good at pulling the engine on these

The orientation of that gear should be as shown with the alignment pin at 1 o'clock.
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Re: Free bike; engine rebuild!!!!?
Reply #57 - 04/13/11 at 23:14:56
 
I think we're at true TDC right now and the orientation of that gear is opposite, dowels on other side.... but she runs a lot better than beefore, just backfires like crazy!

I was told you can just take something near the magneto and flip it 180 degrees to correct this? or cam flip?
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Re: Free bike; engine rebuild!!!!?
Reply #58 - 04/13/11 at 23:17:44
 
how about rather than pulling engine, just popping off clutch cover and swapping that bottom gear 180? or is it 360??
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Re: Free bike; engine rebuild!!!!?
Reply #59 - 04/13/11 at 23:31:21
 
I don't know who told you that crap, been here a long time, never heard it before.  I'm surprised 180° out of time didn't end it for you.

You can take the head cover off in the frame... do it right.
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