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Bobber wiring (Read 206 times)
mikelhsr1982
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Bobber wiring
04/28/10 at 20:22:56
 
The wiring I have now is in many pieces.  I have looked into making my own harness but cant make heads or tails of the diagrams in the TECH section.  So what Im asking is, does anyone know how to make a simple wiring harness or have a simple easy to read diagram.  

Thanks
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Re: Bobber wiring
Reply #1 - 04/28/10 at 20:32:51
 
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mikelhsr1982
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Re: Bobber wiring
Reply #2 - 04/29/10 at 15:09:19
 
I looked at it, but cant identify were the rectifier is coming from the stator.
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Re: Bobber wiring
Reply #3 - 04/29/10 at 17:29:51
 
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mikelhsr1982
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Re: Bobber wiring
Reply #4 - 04/29/10 at 17:38:04
 
This one is a little better, but I still have no clue.  I dont know which wire goes to which on the ignition switch, or the starter relay.
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Re: Bobber wiring
Reply #5 - 04/29/10 at 18:06:30
 
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Re: Bobber wiring
Reply #6 - 04/29/10 at 18:56:31
 
charging circuit
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mikelhsr1982
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Re: Bobber wiring
Reply #7 - 04/29/10 at 19:14:30
 
I think my real problem is the key switch, I have brown,red, and two orange wires.  Also the two small posts on the starter relay.  That last pic motivated me not to give up yet, lol  thanks
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Re: Bobber wiring
Reply #8 - 04/29/10 at 19:21:07
 
circuit less decomp & lights

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mikelhsr1982
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Re: Bobber wiring
Reply #9 - 04/29/10 at 19:42:18
 
That diagram is awesome.  I took the decomp system off and I think I can manage the lights no prob.  Much thanks
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Re: Bobber wiring
Reply #10 - 04/29/10 at 21:08:01
 
as the diagram shows some question marks, I'm not sure those hooks ups are right.
It looks right but go at it with some caution.

that being said...
the bike will start without the decomp, but make sure you back up against the compression stoke before hitting the button.  And I wouldn't recommend it for a pre '95 at all.  '95's have a torque limiter in the starter that keeps the engine from going backwards and busting out the starter bosses.

the reason for the decomp is to release compression on the 1st stroke because the starter won't go thru it w/o some inertia from the flywheel.
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Re: Bobber wiring
Reply #11 - 04/29/10 at 22:24:55
 
Thanks for the help and info.  Im going to hit this wiring head on.  Or most likely get mad and set back for a couple days.
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Re: Bobber wiring
Reply #12 - 05/03/10 at 05:00:19
 
Another crazy question.  I found a diagram from a bike builder online, and it doesnt include the Ignition/CDI box.  Is this a have to have component.
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Re: Bobber wiring
Reply #13 - 05/03/10 at 06:49:17
 
Smiley definitely is.
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