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Finally got some work done... here's a link to pix (Read 218 times)
moondog
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Finally got some work done... here's a link to pix
04/25/08 at 21:13:04
 
Thought you all might want to see some of the stuff I've managed to muddle thru since this list has been instrumental in getting it done.  I picked up the bike for $800 back in October.  It was essentially a work in progress.  The PO had bobbed it some, made it a rigid frame, installed a Jardine muffler and new bars- then laid it down, denting the tank and scratching her up in a few places.  With some pieces from this list and ebay, wisdom from the discussions on this list and some serious elbow work and a steep learning curve, I've managed to get a decent commuter.  I humbly submit the links to pictures for your perusal and, hopefully, suggestions.  Thanks everyone for the excellent resource this community is.

http://www.bikepics.com/members/moondog42/

Let's see if I can remember what all happened here:
  • installed shocks
  • purchased and installed front turn signals
  • fixed dent in tank
  • fabricated side tins from some sheet metal
  • bobbed rear fender
  • painted tank, fenders and side tins (Rustoleum enamel and a spraygun)
  • tore down carb, cleaned (thanks Savage Wahine!) and:
  • put Lancer's jet set in (thanks Lancer!)
  • 1/3 white spacer mod
  • removed air box, slid battery box back and installed Lancer's new cone style air filter
  • installed Auto Zone air filter for breather
  • installed Auto Zone mini inline fuel filter
  • did the seat raise mod
  • added side plate holder/brake light
  • new rubber on rear
  • changed the oil and spark plug


All the changes netted me about 10% in power increase at TE and noticeable increase in torque in getting there.  I'm thinking about trying to add a custom fabricated bag to one side so I can lose the backpack, and I need to work on the paint job some more, but for now I'm enjoying this Georgia spring!
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bobbed rear fender, seat raise mod, jardine slip on, rejet and new paint in the works
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drharveys - FSO
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St Louis MO
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Re: Finally got some work done... here's a link to
Reply #1 - 04/25/08 at 21:26:08
 
Very nice!  Hope it rides as well as it looks!

May I suggest re-doing the seat in brown or tan?  British Racing Green goes well with the lighter to medium browns, and it will stand out from all the bikes with black seats.
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Every difference of opinion is not a difference of principle. Thomas Jefferson

When I look fast, I'm not smooth and I am going slowly. And when I look slow, I am smooth and going fast. Alain Pros
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Rockin_John
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+36° 10' , -95° 48'
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Re: Finally got some work done... here's a link to
Reply #2 - 04/25/08 at 23:06:10
 
Great job man! Especially if you are a real mechanical beginner or novice. I really think having personally tightened every nut and bolt, and knowing the workings of your machine is a very important step in the development of becoming a competent motorcyclist. Besides, in a case like yours you get to add personal touches and have the satisfaction of having done so much of it yourself! I've been a DIY guy all my life, so you get respect points from me. Hope you enjoy your riding!
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vroom1776
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Re: Finally got some work done... here's a link to
Reply #3 - 04/26/08 at 06:28:43
 
breather filter needs to be ABOVE the head of the bike.  route it up by the front of the tank
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rpgpgmr
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Re: Finally got some work done... here's a link to
Reply #4 - 04/26/08 at 20:26:44
 
Good job.  Have plans to do a lot of that work myself ... just taking baby steps.
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2005 Suzuki Boulevard S40
2007 Yamaha V-Star Classic
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steely
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Re: Finally got some work done... here's a link to
Reply #5 - 04/27/08 at 13:41:06
 
I really like the screw-on plates you made in lieu of the stock side covers.  Looks great!
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1999 Suzuki Savage
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Jonny_Chicago
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Re: Finally got some work done... here's a link to
Reply #6 - 04/27/08 at 13:56:07
 
Looks great!  Super clean.

Hey I mounted that same license plate.  Really like it.  Why do you have two brake lights?  How did you mount it on the lower shock?  I used some angle iron/shelving braket to mount it on my lower shock bolt.  The mounting bracket the license plate came with was so thick I could not get the lower shock bolt back on.  Did you use an extender?

Jonny
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moondog
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Re: Finally got some work done... here's a link to
Reply #7 - 04/28/08 at 19:10:13
 
Thanks for the responses.  It was a lot of work, but I did learn a LOT by doing it myself.

I did mount the side brake light/tag holder to the shock mount- got a longer shoulder bolt at ye olde hardware store.  Why two brake lights?  Better visibility and to fill up the hole in the rear fender w/out having to bondo it out, etc.

Thanks for the comment on the side tins- they turned out better than I expected, fairly easy to do and inexpensive.  And while I was painting, I just thru them under the gun too.

I like the idea of a brown seat with the British racing green too- Think I'll get someone to recover it for me.  It would seem to fit the bike better.

Thanks again for the responses and all the help thru the process.  I'll post some more pix when I get the bag worked out.

peace
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bobbed rear fender, seat raise mod, jardine slip on, rejet and new paint in the works
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