to solve the pop on turn off, turn your pilot screw 1/4 turn CCW. This will richen the idle fuel/air ratio a bit. And when I did this it reduced the Kapow that I had to a puff.
The K&N air filter will lean out your carb some, you may have to up a size or if you have a rich setting (black carboned plug) now may make just right.
My '96 (which I bought used) came with a 145. Now I have a 150 because I installed a supertrapp muffler.
I'd like to hear more on your "fitch fuel catalyst"
One thing I'd reccommend, only change one thing at a time or you'll be confused with the results.