First I started with the dimesion that Perrydasavage had posted in a previous thread:



Picture #1 - I purchased this from Home Depot. I believe it was 3/8" but I might have ended up with the 1/4" because I knew that I only had a pair of vice grips and the use of leverage in order to make the brackets. I first sanded it down because I knew I wanted to primer and paint them.



Picture #2 - I clamped a pair of vice grips onto the area labelled #1 and then took a pair of needlenose pliers at point #2 and then bent the rod around.



Picture #3 - Then I just followed the dimensions Perry had posted and would clamp the vice grips at about the right length and bend the rod to the right angle.




Picture #4


Picture #5 - Once I got the brackets completed, I primered and painted them a flat black. You can see them on my bike in the pictures below.




Picture #6



Picture #7 - The right side is a little bigger than the left side. I thought about re-doing it then realized, hell - no one's going to even see them once the saddlebags are on.



Once I bolted them under the fender, I then bent them into shape the way I wanted them to fit. So far so good. I even use them to hook my bungee cords to when carrying something on the back seat.

Thumperclone, that mod is simple, low $$$ and inventive.  Cool.

Here's another fairly low $$$ option.  At my local Cylce Gear shop I saw brackets for specific bikes that were marked down to anywhere from $9.95 to $19.95.  That was two weeks ago.  They haven't been selling well so the store priced them to move quicker.  Although they won't be a direct fit for the S40, I could tell a little bending here and there would make them fit.  On my old S40 it seemed I used Suzuki M50 brackets (which I already had) with steel spacers for clearance.  Notice that the left side (in the pic) spacers are slightly longer.  This was to allow clearance for the rear belt drive pully.  I think the spacers and bolts came from a local hardware shop.

how to do it-I think well see...
but I can explain. on any surface fasten the iron rod of desired diameter and close at a distance equal to the thickness of your wire another. then insert your wire between the rods go around and around "rod-template". you will only slightly improve the appearance.