Donate!
Welcome, Guest. Please Login or Register :: View Members
Pages: 1
Send Topic Print
Why is the pilot jet so hard to remove? (Read 4 times)
babbalou
Serious Thumper
*****
Offline



Posts: 814
Lewisville, Texas
Gender: male
Why is the pilot jet so hard to remove?
08/06/05 at 22:44:44
 
I've spent the past hour trying to remove my pilot jet. It's as if it's WELDED in place. The groove is now almost too boogered up for the screwdriver to catch it. I sprayed it with a penetrating oil that's supposed to loosen frozen parts & I let it soak. The pilot jet will not budge. Is there something simple I've overlooked? It does turn counterclockwise to unscrew, right? Did anyone have to remove the carb & drill it out? Anyway, my #55 came in friday & it looks like it's going nowhere.   Undecided
Back to top
 
 

Had an S40 Jul '04-Jan '07
WWW   IP Logged
WD
Serious Thumper
2005 No Login
*****
Offline

Professional
"scooter
trash".

Posts: 5207
Rosemark TN
Gender: male
Re: Why is the pilot jet so hard to remove?
Reply #1 - 08/06/05 at 22:50:50
 
"Normal" tools are a waste of time in a bike carb. Gunsmithing screwdrivers work best, I prefer Brownells. Very pricey, but actually fit the screws.
-WD

You can squeak by using Craftsman, but better tools are out there.
Back to top
 
 

On 2 wheels since 7/87

Black and Chrome 2003 1950s style custom
  IP Logged
Savage_Rob
Serious Thumper
Alliance Member
*****
Offline

Mechanically
Inclined Amateur

Posts: 6972
Texas (Dallas area)
Gender: male
Re: Why is the pilot jet so hard to remove?
Reply #2 - 08/07/05 at 13:09:39
 
Gunsmithing screwdrivers, huh?  I'm gonna have to look for those.  I had the same problem Babbalou.  Luckily I had a spare jet to put in because I wound up using an EZ-Out to get the b1tch to come out after I boogered it up with a jeweler's screwdriver.  The EZ-Out worked perfectly, by the way. LOL!
Back to top
 
 

1998|MAC muffler|ceramic coated header|K&N air filter|Amal Mk2 carb|Odyssey battery|iridium plug|NC windshield|Dunlop 491s|Superbrace|EBC brake rotor|12.5" Progressive shocks|Kuryakyn ISO grips
Savage_Rob RidingTX   IP Logged
babbalou
Serious Thumper
*****
Offline



Posts: 814
Lewisville, Texas
Gender: male
Re: Why is the pilot jet so hard to remove?
Reply #3 - 08/07/05 at 14:23:00
 
Well, I finally got the pilot jet out. I had to remove the carb so I could look down into the tube to see what I was doing. The bad news is, my Suzuki dealer sold me the wrong jet. The part I paid $9.95 & waited 5 days for is for some other carb. Way too big & long to fit. So I'm stuck in the cage for another week.   Embarrassed
Back to top
 
 

Had an S40 Jul '04-Jan '07
WWW   IP Logged
babbalou
Serious Thumper
*****
Offline



Posts: 814
Lewisville, Texas
Gender: male
Re: Why is the pilot jet so hard to remove?
Reply #4 - 08/07/05 at 14:27:58
 
I forgot; thanks for the tips! I appreciate it. When that jet comes in I'll be ready with the proper tools so I don't go through this all over again. Ride safe!  Smiley
Back to top
 
 

Had an S40 Jul '04-Jan '07
WWW   IP Logged
Pages: 1
Send Topic Print


« Home

 
« Home
SuzukiSavage.com
06/18/24 at 05:43:55



General CategoryRubber Side Down! › Why is the pilot jet so hard to remove?


SuzukiSavage.com » Powered by YaBB 2.2!
YaBB © 2000-2007. All Rights Reserved.