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New bike, New member, New forum, New project (Read 1604 times)
FunnyBikePhil
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Re: New bike, New member, New forum, New project
Reply #105 - 12/02/18 at 05:42:57
 
Forward controls and footpegs all fabricated, rear brake is now flipped round 180 degrees and pulled by a 6mm stainless rod. I have a really nice rear fender which I forgot to photograph, and I've had a bigger rear tyre fitted which has improve the stance no end (150/90). Fender fitting is integrated with the sissy bar, so that's next I think.
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FunnyBikePhil
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Re: New bike, New member, New forum, New project
Reply #106 - 12/02/18 at 05:53:29
 
rear brake thingy
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Re: New bike, New member, New forum, New project
Reply #107 - 12/04/18 at 03:43:09
 
Looking good!  Keep the pics coming  Smiley
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batman
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Re: New bike, New member, New forum, New project
Reply #108 - 12/04/18 at 07:19:36
 
The bike looks great! But you may have to rethink the rear brake rod a bit , you've changed the brake arm 180 degrees ,so that it needs to be pushed rearward to apply the brake, so the adjustment nut on the end of the rod needs to be  forward of the brake arm, and the rod must be stiff enough not to flex.
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Re: New bike, New member, New forum, New project
Reply #109 - 12/04/18 at 07:21:55
 
batman wrote on 12/04/18 at 07:19:36:
The bike looks great! But you may have to rethink the rear brake rod a bit , you've changed the brake arm 180 degrees ,so that it needs to be pushed rearward to apply the brake, so the adjustment nut on the end of the rod needs to be  forward of the brake arm.

The brake arm is attached to a flat cam that spreads the shoes any time it is turned.  Up or down, pull on it and it will brake.
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batman
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Re: New bike, New member, New forum, New project
Reply #110 - 12/04/18 at 07:27:39
 
Vercy,  OOPS! YOUR CORRECT! (NEVER MIND!)
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FunnyBikePhil
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Re: New bike, New member, New forum, New project
Reply #111 - 12/04/18 at 14:41:53
 
I'm Glad you folks got that figured  Wink
Couple more pics coming, the first is more of the rear brake linkage. which you can see has a smaller arm mounted behind the exhaust, this is to get the mechanism up and over the engine, and maintains the leverage of the standard brake so it has the same amount of feel.

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FunnyBikePhil
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Re: New bike, New member, New forum, New project
Reply #112 - 12/04/18 at 14:52:30
 
And another pic of the half made sissy bar and rear fender mount.
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Re: New bike, New member, New forum, New project
Reply #113 - 12/05/18 at 08:00:43
 
Nice work on those fender mounts.
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FunnyBikePhil
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Re: New bike, New member, New forum, New project
Reply #114 - 12/06/18 at 14:41:38
 
Thanks Ohio

Another pic. Next up is battery box, any ideas anyone? i looked at ammo boxes n such like but they are all too big really. I need to fit the battery in and the CDI and thats it. Might have to make one out of stainless and brass maybe.
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Re: New bike, New member, New forum, New project
Reply #115 - 12/06/18 at 15:20:47
 
Still looking good!

As far as hiding the battery there's always the fake oil tank.  I did one big enough to hide a rats nest of wires, connectors, fuses and starter solenoid.  

Scroll down on the link and you'll get the idea http://suzukisavage.com/cgi-bin/YaBB.pl?num=1500819916/375
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Re: New bike, New member, New forum, New project
Reply #116 - 12/06/18 at 15:23:10
 
If you go with one of the Li-ion batteries.....you can get really small and light.  It will be easier to keep it from detracting from the simple and clean look.
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FunnyBikePhil
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Re: New bike, New member, New forum, New project
Reply #117 - 01/01/19 at 15:21:49
 
My frame is now ready for clear powder coat.
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Re: New bike, New member, New forum, New project
Reply #118 - 01/02/19 at 17:55:10
 
Looks great! Love the brazed look.

As for small batteries, I've been using an Antigravity AG-801 for a couple of seasons now and love it.  It's pretty small, very light and cranks really strong with no maintenance required.
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FunnyBikePhil
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Re: New bike, New member, New forum, New project
Reply #119 - 07/02/19 at 16:53:00
 
It's not stopped completely, i keep doing odd bits. wiring and paint left to do.
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