Dave
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SuzukiSavage.com Rocks!
Posts: 18808
Camp Springs, Kentucky
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Oil leaks can be very difficult to locate - especially once your start riding at speed.
Several years ago I was getting oil up on the front right side of my fuel tank once in a while. Sometimes I could ride all day and never have any oil - and sometimes I could go for a short ride and get the oil on the fuel tank. After a long time searching, I discovered the O-ring on the speedometer drive tube was leaking - but it would only leak when I did a full throttle acceleration through several gears. The wind while riding would somehow carry the oil forward and upward and blow it onto the front of the fuel tank!
More recently I spent a lot of time looking for an oil leak that would deposit a few tiny drops of oil onto the metal plate behind the starter. It turned out it was an aftermarket head gasket that did not have the coating applied between the layers of the head gasket, and the oil was weeping out the front of the gasket - it was very difficult to spot on the shiny black head and cylinder. A new head gasket solved the problem.
You need to clean the motor really well, then go for slow rides and look for the oil.....wind at speeds can blow the oil around and make you start looking in all the wrong places. The nut at the front of the cylinder beneath the header is known to leak oil, the washers on right side cylinder studs can leak - and the right rear cylinder stud can also leak oil. The center case can leak oil and drip off the left footpeg if the engine mounting bolt is loose. Look at the O-ring on the engine oil fill plug - those can get old and leak.
Keep looking.
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