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Muffler ideas (Read 252 times)
Surviving Philly
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Re: Muffler ideas
Reply #30 - 07/25/25 at 15:46:04
 
DBM how did you attach that 2-1/2 to 2 adaptor to the header pipe?? I just realized the OD of the header is significantly smaller than the 2 inch ID of the adaptor, wondering where/how you clamped this
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DragBikeMike
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Re: Muffler ideas
Reply #31 - Yesterday at 16:07:19
 
Philly, this old post should give you a general idea of how I attach a muffler to a stock header.  My bike uses a Mac header which is significantly different.  It's much easier to fit a muffler to the Mac header because the header is straight and does not have a step that reduces the OD.  In the old post, I show how to fabricate an adapter and shim it to fit the stock header.  It's not too hard but you will need a MAP Gas torch and a bench vice along with other basic tools.  See replies #3 thru #20 of this old post.

http://suzukisavage.com/cgi-bin/YaBB.pl?num=1623048749

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ThumperPaul
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Re: Muffler ideas
Reply #32 - Yesterday at 17:00:56
 
You might try contacting Delkevic and see if they'll sell you just the adapter with the 10 degree bend (see link with pics).  

Then you could select from a variety of different slip on mufflers.  My guess is the muffler connection of the adapter is 2" (51mm).  There are tons of 51mm slip on mufflers on eBay and AliExpress.

https://delkevic.com/slash-cut-tip-16-round-custom-cruiser-muffler-to-fit-s40-bo
ulevard-1986-2019/
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