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Keihin PWK38 Air Striker Carburetor Installation (Read 210 times)
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Keihin PWK38 Air Striker Carburetor Installation
04/28/24 at 11:49:50
 
Taking a page out of DragBikeMike's playbook I will be installing a PWK38mm Air Striker Carb.  I was going to do this mod later with some other mods, but I destroyed the air/fuel mixture screw on my stock carb, so here we go.

A couple years ago with Mike's help, I installed a PWK40 on a S40 I had at the time.  It worked well, but in the end I would say it was too big, needed bigger jets, and I probably wasn't feeding it enough air (stock air box and flat panel filter), and pretty open Jardine exhaust.

I bought this carb on Amazon from JFG Racing for $36.  It's pretty nice.  I'm not sure what to think...  For the price, it should be a knock-off, but it's plastered with Keihin and Sudco...  I wonder if they bought these from Keihin as some "2nd quality" wholesale.

Link --->  https://www.amazon.com/dp/B07MMJV6BT?ref=ppx_yo2ov_dt_b_product_details&th=1


More pics and comments/steps coming.

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ThumperPaul
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Re: Keihin PWK38 Air Striker Carburetor Installati
Reply #1 - 04/28/24 at 11:50:58
 
Off Road Use Only (hehe)...  Made in Japan.
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« Last Edit: 04/28/24 at 15:13:56 by ThumperPaul »  

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Re: Keihin PWK38 Air Striker Carburetor Installati
Reply #2 - 04/28/24 at 11:57:59
 
Air Striker View.  The air striker flow channels supposedly concentrate air flow over the main fuel curcuit to increase low end throttle response.  

Even without the air striker feature, these semi-flat oval slide carbs provide superior throttle response.  No waiting for vacuum to lift the diaphram like in the stock CV style carb.  It's actially the best part of these slide carbs in my opinion.
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Re: Keihin PWK38 Air Striker Carburetor Installati
Reply #3 - 04/28/24 at 12:03:56
 
Left side view.  The idle screw is metal and not cheap plastic like some of the carbs you'll see on Amazon or E.Bay.  Note the Keihin stamp and lots of QC green and blue mark-ups.  

The Air/Fuel Mix screw is "upwind" on the air box side of the carb bore.  It meters "air" - turning it counterclockwise is leaner.  This is the opposite of the stock CV carb that meters "fuel" on the engine side of the carb bore.
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« Last Edit: 04/28/24 at 15:16:09 by ThumperPaul »  

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Re: Keihin PWK38 Air Striker Carburetor Installati
Reply #4 - 04/28/24 at 12:10:25
 
Right Side View.  There are 4 vent tubes.  The top 2 vent tubes are functional float bowl vents.  The other 2 below those are not drilled through.  For some "quad vent" applications like on 2-stroke dirt bikes, these get used somehow.  I'm not up to speed exactly how that works.  (Crash the dirt bike and it has 4 vent tubes to pee out of??)
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Re: Keihin PWK38 Air Striker Carburetor Installati
Reply #5 - 04/28/24 at 12:11:19
 
A nice smooth 38mm bore.
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Re: Keihin PWK38 Air Striker Carburetor Installati
Reply #6 - 04/28/24 at 12:17:38
 
Air intake side has 63mm OD and about 57mm ID.  The 2.5" ID "turbo tube" fits nicely.
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Re: Keihin PWK38 Air Striker Carburetor Installati
Reply #7 - 04/28/24 at 12:19:01
 
The slide, needle, and spring setup.
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Re: Keihin PWK38 Air Striker Carburetor Installati
Reply #8 - 04/28/24 at 12:21:02
 
Test fit of the throttle cable ferrule in the slide catch contraption.  This will test your patience putting it together.  

This is a test fit outside of the slide before trying to insert the cable ferrule in the contraption while inside the slide.
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« Last Edit: 04/28/24 at 15:20:19 by ThumperPaul »  

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Re: Keihin PWK38 Air Striker Carburetor Installati
Reply #9 - 04/28/24 at 12:24:39
 
I'm using a custom cable I already had extra laying around from my last S40 that had a Mikuni VM36 slide carb.  I think it will work without modifing.    
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« Last Edit: 04/28/24 at 15:18:59 by ThumperPaul »  

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Re: Keihin PWK38 Air Striker Carburetor Installati
Reply #10 - 04/28/24 at 12:29:45
 
It came setup with a #170 main jet and #50 pilot jet.

Using DBM's setup for his bike as a guide , I have installed a #138 Main and #35 Pilot, with e-clip in the 4th groove down on the needle.
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Re: Keihin PWK38 Air Striker Carburetor Installati
Reply #11 - 04/28/24 at 12:31:41
 
With the Main Jet removed, you can see it has a Non-Removable Jet needle.  If it's removable, I'm not messing with it.
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Re: Keihin PWK38 Air Striker Carburetor Installati
Reply #12 - 04/28/24 at 12:33:48
 
It has a float bowl plug.  You could theoretically change the main jet without removing the entire float bowl.

Note: I swapped out the float bowl JIS screws for M4-0.7x16mm stainless steel allen head screws.
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Re: Keihin PWK38 Air Striker Carburetor Installati
Reply #13 - 04/28/24 at 12:39:36
 
A test measure of the throttle cable exposed length.  It looks like it will have enough exposed cable at the throttle tube end of the cable.  I should measure it, but not today.  We'll see.
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« Last Edit: 04/28/24 at 15:23:11 by ThumperPaul »  

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Re: Keihin PWK38 Air Striker Carburetor Installati
Reply #14 - 04/28/24 at 12:43:13
 
The silicone "turbo tube" I will use to connect to the air bix.  It's 2.5" ID and 8" long.  I will cut to length (like 5.25" - 5.5").  

Check out those monster t-bolt clamps that came with it.  Those will probably need to get swapped out for some narrower worm gear clamps.

The 2.5" ID makes a really nice fit even before clamping.
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« Last Edit: 04/28/24 at 15:26:55 by ThumperPaul »  

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