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Oil System Evaluation & Upgrade (Read 668 times)
DragBikeMike
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Re: Oil System Evaluation & Upgrade
Reply #120 - 03/31/25 at 15:43:50
 
While the KrankVent and the associated crankcase vacuum may mitigate or eliminate weeps in the areas that are not pressurized, it isn’t much help in the locations where pressurized oil is in play (i.e the internal oil feed from the filter to the cylinder head and transmission).  For a long time, I have wanted to eliminate the internal oil feed to the cylinder head.  As mentioned, I have always had a problem on the right side of the head, right where the internal passage is located.  I decided to take the plunge and eliminate the internal oil feed to the cylinder head.

I plugged the oil passage in the cylinder.  It was easy to do, and it will also be easy to reverse if I don’t like the way it shakes out.

I made a 1/4-20 continuously threaded plug and center drilled it just about all the way through.  I left just enough solid material to serve as a plug.  The hollowed-out center will make it easy to drill out if I reverse course.
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DragBikeMike
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Re: Oil System Evaluation & Upgrade
Reply #121 - 03/31/25 at 15:44:26
 
Then I epoxied the plug into the cylinder oil passage.  JB Weld is my go-to epoxy.
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Re: Oil System Evaluation & Upgrade
Reply #122 - 03/31/25 at 15:46:03
 
To prevent oil from reaching the head gasket joint from above, I made a similar plug for the head cover.  The head cover passage is .196” so a custom plug was in order.  I used a similar process, JB Weld.  Now, no pressurized oil can reach the head gasket joint.  Note:  I didn’t epoxy my pin gage in the hole, the picture just illustrates what hole I plugged.
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Re: Oil System Evaluation & Upgrade
Reply #123 - 03/31/25 at 15:46:48
 
I moved my oil pressure gage connection from the right side of the head cover to the left side; and installed a hose nipple on the right side where the gage connection used to be.
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DragBikeMike
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Re: Oil System Evaluation & Upgrade
Reply #124 - 03/31/25 at 15:47:35
 
To supply oil to the head cover I needed to tap into the feed system.  That required a special fitting installed in the clutch cover.  It was easy to make.
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Re: Oil System Evaluation & Upgrade
Reply #125 - 03/31/25 at 15:48:21
 
High-pressure fuel hose worked fine for the connection between the clutch cover and the head cover.  The new setup looked like this.  
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Re: Oil System Evaluation & Upgrade
Reply #126 - 03/31/25 at 15:49:08
 
Dave pointed out to me that there is a convenient plug in the clutch cover that would allow the installation of a threaded fitting.  It looks like a 1/8NPT x 4AN x 45° would be perfect.  Why didn’t I see that?
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Re: Oil System Evaluation & Upgrade
Reply #127 - 03/31/25 at 15:50:08
 
With the external oil feed, my oil pressure increased significantly.  Considering that the gage connection was now even further away from the source, that seems like a bonus.  With the oil at 200°F and engine running 4000 rpm, the oil pressure was now 14 to 15 psi.  I think that was the result of two changes.  The new flow path through the hose is far less torturous than the convoluted flow path through the cylinder, cylinder head, and head cover; and the oil is not picking up heat from the cylinder and cylinder head.  The flow path is less restrictive, and the oil is cooler and more viscous.

I logged about 12,500 miles with this setup.  It worked well.  No leaks, weeps or seeps.  I changed oil and did inspections about every 4000 to 4500 miles.  All was good.  At 79,098 on the odometer, I decided to reduce the oil pressure a bit.  That 14 to 15 psi seemed a bit high.  So, I increased the size of the jet that feeds oil to my 4th gear mesh.  I went from a #120 to a #140.  That didn’t seem to have much effect.  The 1/8” copper tubing has probably become the limiting factor on this circuit.
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Re: Oil System Evaluation & Upgrade
Reply #128 - 03/31/25 at 15:50:57
 
Then I removed the plug from the filter housing bleed and installed a #1.0 jet in its place.  That brought the oil pressure back down to about 11 to 12 psi.  I’m happy with that.
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Re: Oil System Evaluation & Upgrade
Reply #129 - 03/31/25 at 15:51:45
 
At the 79,098 mile service I noticed that my oil drained normally when I removed the drain plug.  That seemed unusual.  The KrankVent usually prevents the oil from draining and I must break the fill plug loose to vent the crankcase.  I looked at the umbrella valve and found this.  At least I know the thing is workin its butt off.  I threw in another $2 buck part and was good-to-go.  Literally a five-minute job.  Now I know I will have to keep an eye on this little jewel.

Look at that hole.
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DragBikeMike
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Re: Oil System Evaluation & Upgrade
Reply #130 - 03/31/25 at 15:52:29
 
Super easy fix.  A new James umbrella valve and I’m ready to rock-n-roll.
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Re: Oil System Evaluation & Upgrade
Reply #131 - 03/31/25 at 15:53:35
 
The odometer is now reading 80,317.  The modified oil system has 33,142 miles on it.  The engine is in great shape and is making a ton of power.  So much so that I can’t resist the urge to goose it at every opportunity.  Just can’t get enough of it.  It has so much punch that it has become second nature to do WOT.  I almost feel sorry for the thing.  I am literally beating it to death.  It has been taking the punishment and never complains.  Doesn’t even work up a sweat.  It runs cool.  Vibration is low.  Compression remains right at 210 psi.  Valves never need adjustment.  CCT never needs adjustment.  Drain plug never has chips.  Endoscope inspections show no problems with gear pitting.  No leaks, weeps or seeps. Catch can never has more than a teaspoon of oil in it.  Oil consumption is very low, about 6 ounces every 4000 miles.  Clutch will probably need a shorter pushrod at the next service.
   
The top end has 13,795 miles on it.  I originally planned to tear down the top end at 20K to see how the piston looked.  I am debating that.  It simply runs too darned good to mess with it.

I am hoping that Dave and FinnHammer chime in and tell us how their high-speed pump drives are working out.  I know Dave had a small leak he was grappling with, and I don’t recall Finn having much to say regarding his oil system.  Guys, please let us know how your high-speed pumps are working.
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Dave
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Re: Oil System Evaluation & Upgrade
Reply #132 - Yesterday at 05:37:29
 
That sound great DBM.....a reliable powerplant is a wonderful thing!

I bought a new (used) clutch cover that has not been abused by a broken clutch cam over the winter.  I got the clear coat stripped drilled and tapped the oil filter housing for the bleed jet, polished it up to match the rest of the engine case, and installed it using a new Suzuki rubber coated gasket.  I cleaned the engine up really well and removed all traces of oil - if any oil comes out I will know for sure it is not left over from a previous ride.  I also cleaned up the end of the clutch push rod - the one I made had too large of a radius on the end and it was not seating well into the Sneezy clutch cam.....the external lever was moving in/out a bit as the engine ran and was not sitting still as it should have.

The weather has not yet been warm or dry enough for me to take the bike on a ride to check if it is fixed yet.  And the spring rains had not yet completely washed the salt off the roads - the salt trucks sometimes dump thick piles of salt on the roads when the drivers forget to turn off the distributor when then stop at an intersection.....those piles take a lot of rain to dissolve them!

I should be able to take a test ride soon.
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