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PWK40 Knockoff with E-Tube (Read 201 times)
DragBikeMike
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Re: PWK40 Knockoff with E-Tube
Reply #45 - 03/12/26 at 22:28:47
 
The enrichment air passage in the new E-Tube carb is smaller.  It’s only .199”.  So, the enrichment circuit on the new carb feeds way more fuel and less air.  That explains the overly rich cold start.  I think I might be able to fix that problem.
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Enrichment_Air__199.jpg

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DragBikeMike
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Re: PWK40 Knockoff with E-Tube
Reply #46 - 03/12/26 at 22:30:03
 
This E-Tube carburetor is a good mixer.  As it stands now, I prefer the original PWK knockoff, but the E-Tube unit runs great with only minor tweaking.  I’m confident that I can iron out the few hiccups.  I don’t think the overly rich starting circuit would bother most folks.  I’m disappointed that I didn’t see a BIG improvement in acceleration, but I intend to keep at it and see if I can achieve at least a small improvement.  I’m also gonna see if I can change that enricher jet to a .014”.  That should be a fun project.

If you order a PWK knockoff and end up with one of these E-Tube carbs, have no fear, it will run just fine.  I hope some of you find this information useful.
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ThumperPaul
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Re: PWK40 Knockoff with E-Tube
Reply #47 - 03/13/26 at 06:02:01
 
As always, great write up and thanks for sharing!

Aside from the enrichment circuit, it seems like this PWK40 with E-tube is a winner.  Who is the seller?

Does “E-tube” mean “enrichment tube”?

Did it come with jumbo jets like the other PWKs we’ve tried?  I swear they set these things up for a 250cc 2-stroke from the factory.

OH!  How do you rack up 100,000 miles in ~2+ years!!   Shocked
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zevenenergie
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Re: PWK40 Knockoff with E-Tube
Reply #48 - 03/13/26 at 08:28:58
 
I enjoyed reading the topic. Smiley

I won't get around to tuning my motorcycle anytime soon, but I think it's cool that all of this is in the available database.

I am eager for a similar set of pin end gauges.

I recently managed to buy a second-hand box of Swiss micrometers for smaller holes, but that only goes douwn to 6mm (0.236 inch (or 1/4").



It is nicer to work when you can measure precisely.

Sorry for the large photo. Imgur, where I host my photos, no longer has the function to post photos in any size.
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DragBikeMike
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Re: PWK40 Knockoff with E-Tube
Reply #49 - 03/13/26 at 12:44:47
 
Hey Paul, how's the Honda?  

If you go back to the beginning of this post, you will see the specifics on the Amazon seller in reply #1.  

I noticed that on reply #31 you mentioned you were running a #40 pilot jet and a #145 main jet with good results.  Do you recall if your PWK had an emulsion tube like the item I show in reply #8?  Was that one of these E-Tube carbs?  

BTW, the "E" stands for emulsion tube, see reply #8.  I thought the PWK you installed was one of these newer carbs with the emulsion tube, and I recall that in a different post I did on main air bleeds you mentioned running a #162 main jet.  What am I missing?



Hey Zevenenergie, how are you?  That is a beautiful set of hole micrometers.  I bet those cost a fortune.  Are the graduations .01mm (.00039").  If so, Wow!  What a nice set.  They look like they would be perfect for measuring valve guides.

Do you have one of these E-Tube carbs?  What can you tell us about it?  
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ThumperPaul
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Re: PWK40 Knockoff with E-Tube
Reply #50 - 03/13/26 at 13:35:41
 
Hey Mike.  Sold the Honda and bought a Kawasaki Vulcan S 650.  Love it.

I can't remember the details.  I did 2 bikes with the PWK.  First was a PWK40 and I had problems jetting until I replaced the intake manifold with a Mikuni.  The other was a PWK38, and I only remember it taking smaller jets than I would have thought.  I can't remember - at least one of them had the removable emulsion tube (like a needle jet with holes???).
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zevenenergie
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Re: PWK40 Knockoff with E-Tube
Reply #51 - 03/13/26 at 13:42:42
 
Hi Mike, I'm fine, doing lots of divergent things.Thanks for asking. Smiley

I don't have an E-carb. I'm still riding with standard carbs, which I've made a bit more aerodynamic on the inside.

I was able to buy a whole set from 6 mm (1/4") to 60 mm (2.36 inch) from someone who closed down his business, at a very reasonable price. This Swiss brand is very expensive; the smaller ones cost $1,200 each if you have to buy them new, and the digital ones are completely unaffordable.

They are accurate to within 0.001 mm (0.001 mm = 0.00003937″).
That,s 0,01mm per graduation.And there is a vernier scale on them that brings it to 0,001mm.

I am often asked to repair worn bearing seats on 2-stroke engines, and that is what I bought them for, but they are also ideal for valve guides.
Now that I have these micrometers, I have eliminated the measurement uncertainty,and because of that you can work much faster.




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ThumperPaul
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Re: PWK40 Knockoff with E-Tube
Reply #52 - 03/13/26 at 14:46:59
 
The PWK38 Air Striker had a non-removable needle jet (emulsion tube).
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DragBikeMike
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Re: PWK40 Knockoff with E-Tube
Reply #53 - Today at 20:10:59
 
Paul, I can't believe you unloaded that beautiful Honda.  Thanks for filling me in on the air striker.  It doesn't actually have an emulsion tube.  The air correction simply enters a passage that intersects the needle jet at the top, just below the venturi.  Those carbs work great too.

Zevenenergie, those are some amazingly precise instruments.  Makes me feel like I've been working with a hammer and chisel all these years. Thanks for sharing.
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