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PWK40 Knockoff with E-Tube (Read 195 times)
DragBikeMike
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Re: PWK40 Knockoff with E-Tube
Reply #45 - Yesterday at 22:28:47
 
The enrichment air passage in the new E-Tube carb is smaller.  It’s only .199”.  So, the enrichment circuit on the new carb feeds way more fuel and less air.  That explains the overly rich cold start.  I think I might be able to fix that problem.
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Enrichment_Air__199.jpg

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DragBikeMike
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Re: PWK40 Knockoff with E-Tube
Reply #46 - Yesterday at 22:30:03
 
This E-Tube carburetor is a good mixer.  As it stands now, I prefer the original PWK knockoff, but the E-Tube unit runs great with only minor tweaking.  I’m confident that I can iron out the few hiccups.  I don’t think the overly rich starting circuit would bother most folks.  I’m disappointed that I didn’t see a BIG improvement in acceleration, but I intend to keep at it and see if I can achieve at least a small improvement.  I’m also gonna see if I can change that enricher jet to a .014”.  That should be a fun project.

If you order a PWK knockoff and end up with one of these E-Tube carbs, have no fear, it will run just fine.  I hope some of you find this information useful.
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ThumperPaul
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Re: PWK40 Knockoff with E-Tube
Reply #47 - Today at 06:02:01
 
As always, great write up and thanks for sharing!

Aside from the enrichment circuit, it seems like this PWK40 with E-tube is a winner.  Who is the seller?

Does “E-tube” mean “enrichment tube”?

Did it come with jumbo jets like the other PWKs we’ve tried?  I swear they set these things up for a 250cc 2-stroke from the factory.

OH!  How do you rack up 100,000 miles in ~2+ years!!   Shocked
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zevenenergie
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Re: PWK40 Knockoff with E-Tube
Reply #48 - Today at 08:28:58
 
I enjoyed reading the topic. Smiley

I won't get around to tuning my motorcycle anytime soon, but I think it's cool that all of this is in the available database.

I am eager for a similar set of pin end gauges.

I recently managed to buy a second-hand box of Swiss micrometers for smaller holes, but that only goes douwn to 6mm (0.236 inch (or 1/4").



It is nicer to work when you can measure precisely.

Sorry for the large photo. Imgur, where I host my photos, no longer has the function to post photos in any size.
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DragBikeMike
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Re: PWK40 Knockoff with E-Tube
Reply #49 - Today at 12:44:47
 
Hey Paul, how's the Honda?  

If you go back to the beginning of this post, you will see the specifics on the Amazon seller in reply #1.  

I noticed that on reply #31 you mentioned you were running a #40 pilot jet and a #145 main jet with good results.  Do you recall if your PWK had an emulsion tube like the item I show in reply #8?  Was that one of these E-Tube carbs?  

BTW, the "E" stands for emulsion tube, see reply #8.  I thought the PWK you installed was one of these newer carbs with the emulsion tube, and I recall that in a different post I did on main air bleeds you mentioned running a #162 main jet.  What am I missing?



Hey Zevenenergie, how are you?  That is a beautiful set of hole micrometers.  I bet those cost a fortune.  Are the graduations .01mm (.00039").  If so, Wow!  What a nice set.  They look like they would be perfect for measuring valve guides.

Do you have one of these E-Tube carbs?  What can you tell us about it?  
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ThumperPaul
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Re: PWK40 Knockoff with E-Tube
Reply #50 - Today at 13:35:41
 
Hey Mike.  Sold the Honda and bought a Kawasaki Vulcan S 650.  Love it.

I can't remember the details.  I did 2 bikes with the PWK.  First was a PWK40 and I had problems jetting until I replaced the intake manifold with a Mikuni.  The other was a PWK38, and I only remember it taking smaller jets than I would have thought.  I can't remember - at least one of them had the removable emulsion tube (like a needle jet with holes???).
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zevenenergie
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Re: PWK40 Knockoff with E-Tube
Reply #51 - Today at 13:42:42
 
Hi Mike, I'm fine, doing lots of divergent things.Thanks for asking. Smiley

I don't have an E-carb. I'm still riding with standard carbs, which I've made a bit more aerodynamic on the inside.

I was able to buy a whole set from 6 mm (1/4") to 60 mm (2.36 inch) from someone who closed down his business, at a very reasonable price. This Swiss brand is very expensive; the smaller ones cost $1,200 each if you have to buy them new, and the digital ones are completely unaffordable.

They are accurate to within 0.001 mm (0.001 mm = 0.00003937″).
That,s 0,01mm per graduation.And there is a vernier scale on them that brings it to 0,001mm.

I am often asked to repair worn bearing seats on 2-stroke engines, and that is what I bought them for, but they are also ideal for valve guides.
Now that I have these micrometers, I have eliminated the measurement uncertainty,and because of that you can work much faster.




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ThumperPaul
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Re: PWK40 Knockoff with E-Tube
Reply #52 - Today at 14:46:59
 
The PWK38 Air Striker had a non-removable needle jet (emulsion tube).
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