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A Tale of Two PWK40 Carbs (Read 132 times)
TheSneeze
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A Tale of Two PWK40 Carbs
10/07/22 at 11:48:02
 
The Keihin PWK40 carburetor that you find for sale at many locations on the internet may not be exactly what you think.  There are companies out there, let's say over the pond, that are cranking out cheap knock offs.  We have all read DragBikeMike's thread about rebuild kits and the questionable quality parts some of those contain.  Well, here is some proof that even the carbs themselves can come with sketchy quality.  So much so I purchased two of them (since I did not like the first one I got).  The differences between the two is quite a long list, and I am still not finished documenting them.  Here is what I have found so far.   Shocked

The first carb I purchased on Ebay.  The seller was (and still is) Blackhary7.  The purchase price was $39.69, and it was delivered in a normal amount of time.  This seller is currently listing the same product, but now at $85.63 (as of 10-7-22).  The main thing I did not like with this carb was the plating on the slide.  It was covered in pits and nodules.  Coming from the metal fab industry as a career, I have dealt with a lot of different types of plating processes on many different base metals.  This lack of plating quality really disappointed me.  It was for that reason only I decided to buy another one from a different source.  For around $40 how can you go wrong?  The second carb I went with JFG Racing, since DBM had a good experience with the same product.  It was $34.99 at the time, and still is today (I checked).  This is what the plating looked like...
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TheSneeze
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Re: A Tale of Two PWK40 Carbs
Reply #1 - 10/07/22 at 11:55:16
 
The purchase from JFG Racing arrived in a normal amount of time.  But what came out of the box was quite different than the first one.  The longer I look the more differences I find, and I have not finished disassembling them yet!

The first and most obvious thing was the latest one had more spaghetti than the first.  It has the two top vents drilled with fittings, and hose attached to them.  The next thing I noticed was the air intake sides - the first carb was bored to 40mm from a smaller carb, leaving a transition line from the radius taper to main ID.  The JFG Racing carb had a smooth transition all the way into the main ID.  Hmmm...
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20221007_1044111.jpg

Every twenty minute job is a stripped thread away from being a three day ordeal.

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TheSneeze
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Re: A Tale of Two PWK40 Carbs
Reply #2 - 10/07/22 at 11:59:18
 
While looking closely at the air intake side of the carbs, I checked the slides.  The JFG carb had good quality plating.  I let out a little sigh of relief.  But then I noticed the slide had a different angle cut into it.  I haven't measured it yet, but they both came with a different slide.  The JFG carb also had a notch cut into the needle housing, where the first one did not.
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Every twenty minute job is a stripped thread away from being a three day ordeal.

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Re: A Tale of Two PWK40 Carbs
Reply #3 - 10/07/22 at 12:04:48
 
Some other observations about the exteriors of these two carbs.  The JFG carb has a brass mixture screw.  The other has one made of plastic.  The choke housings are slightly different.  The throttle cable boot on the top are different lengths.  Upon removal, the fittings are not the same either.
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20221007_1204241.jpg

Every twenty minute job is a stripped thread away from being a three day ordeal.

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Re: A Tale of Two PWK40 Carbs
Reply #4 - 10/07/22 at 12:07:31
 
After removing the float bowls, I found the inside of the JFG carb was wet.  Not sure if it's old fuel or a light oil.  The first carb was dry.   The JFG carb has a two piece main jet set up, the other is a one piece.
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20221007_1050041.jpg

Every twenty minute job is a stripped thread away from being a three day ordeal.

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Re: A Tale of Two PWK40 Carbs
Reply #5 - 10/07/22 at 12:13:36
 
The intake transition was smooth on the JFG carb, but I noticed the bore on the engine side was not a constant diameter. It reduces to about 37.5mm at the slide, and after the slide it tapers back out to 39.8mm where it enters the intake boot.  The first carb was bored out to 40mm straight through.  This find tells me these two carbs will not have the same performance with all the same jets and settings.  I also noticed that the float bowl o-rings are not the same diameter.  The JFG carb has a thicker o-ring than the first carb.
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20221007_1051491.jpg

Every twenty minute job is a stripped thread away from being a three day ordeal.

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Re: A Tale of Two PWK40 Carbs
Reply #6 - 10/07/22 at 12:16:11
 
I will report more findings like jet size differences once I finish the disassembly and measuring.  Both of these carbs were advertised and sold as a Keihin PWK40.  What ends up going on my hot rod motor is yet to be determined.
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Every twenty minute job is a stripped thread away from being a three day ordeal.

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Re: A Tale of Two PWK40 Carbs
Reply #7 - 10/08/22 at 00:10:53
 
Seems like everyone and his brother are selling these.
DC Motive have 2, at $85 each, Keihin or Koso.
Think I will stick to stock until this gets resolved.
Cheers!  Cool
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Re: A Tale of Two PWK40 Carbs
Reply #8 - 10/08/22 at 12:08:15
 
Thanks for the photos and comparison Sneezy.  Two different animals for sure.  I'm wondering how these things end up with that removeable needle jet.  It may be some sort of modification they perform in conjunction with the enlargement of the carb throat.

I'm very curious about your needle and needle jet assembly.  Can you compare your needle to the needle chart I sent you?  Tell us how the JFG needle compares to that chart.  Give us an idea of approximately what series needle you have in the new JFG carb.  Would also be super-useful to know the size of your needle jet.  As I recall, Thunderino's needle jet was up inside the metering block and was captured by the threaded main jet holder.  This is a pic of Theduderino's.
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Re: A Tale of Two PWK40 Carbs
Reply #9 - 10/08/22 at 12:15:36
 
The slide cutaway info would also be quite valuable, and also the size of your main air bleed.

You are going to have to round up some short main jets.  For refence purposes, a #140 standard Keihin PWK main jet has a .055" bore.  I have attached the info I passed to the Duderino regarding a potential candidate for short main jets.  

Sounds like ThumperPaul is having good success with his
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Re: A Tale of Two PWK40 Carbs
Reply #10 - 10/11/22 at 11:12:20
 
This morning I disassembled the JFG Racing PWK40.  Here is what I found:

#170 main jet (no washer underneath)
#50 idle jet
#7 slide
Needle clip on 2nd groove from the bottom
Needle tapers from .096" down to .055" at the tip
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20221011_1109431.jpg

Every twenty minute job is a stripped thread away from being a three day ordeal.

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TheSneeze
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Re: A Tale of Two PWK40 Carbs
Reply #11 - 10/11/22 at 11:14:35
 
DBM - As filing is not my strong point, I cannot find the needle chart you sent me.  Can you repost it here?  Thanks...
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Every twenty minute job is a stripped thread away from being a three day ordeal.

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justin_o_guy2
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Re: A Tale of Two PWK40 Carbs
Reply #12 - 10/11/22 at 11:22:49
 
Everybody hates filing. That's why they make grinders.
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TheSneeze
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Re: A Tale of Two PWK40 Carbs
Reply #13 - 10/11/22 at 11:44:29
 
The flea-bay carb had totally different components inside.  The big surprise to me was the difference in the needles.  This one was considerably larger in diameter, with a small step.

#150 main jet (with washer)
#40 pilot jet
#7 slide (crappy plating quality)
Needle clip on 3rd groove from bottom
Needle tapers from .105" to .071" at the tip
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20221011_1137311.jpg

Every twenty minute job is a stripped thread away from being a three day ordeal.

'87 LS650h Savage Street Tracker (destroyed by fire)
'86 LS650g Savage (parts bike)
'81 Kawasaki KZ750e ELR tribut
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Re: A Tale of Two PWK40 Carbs
Reply #14 - 10/11/22 at 11:45:12
 
justin_o_guy2 wrote on 10/11/22 at 11:22:49:
Everybody hates filing. That's why they make grinders.

Grin Grin Grin  Good one, JoG!
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Every twenty minute job is a stripped thread away from being a three day ordeal.

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