Donate!
Welcome, Guest. Please Login or Register :: View Members
Pages: 1 ... 5 6 7 8 9 ... 62
Send Topic Print
1987 Savage Street Tracker build (Read 7075 times)
Gary_in_NJ
Serious Thumper
*****
Offline

LS650 Cafe Racer

Posts: 2625
Amongst the Twisty Roads
Re: 1986 Savage Street Tracker build
Reply #90 - 10/23/21 at 15:09:05
 
Bad news on the spark plug, it looks like someone tried to make a repair with an insert.
Back to top
 
 

A life-time student of motorcycling.
LS650 Cafe, DRZ400SM, FZ6N, SV650S, CB900C, Ducati ST2, CB550F-SS
My LS650=> http://suzukisavage.com/yabb2.2/Attachments/Left.JPG
  IP Logged
TheSneeze
Serious Thumper
*****
Offline



Posts: 1201
Northern Nevada
Gender: male
Re: 1986 Savage Street Tracker build
Reply #91 - 10/23/21 at 16:37:56
 
It didn't look stock at all to me, not that I have ever looked at a LS650 head before.  Just didn't seem right.  I will evaluate the head closer when it comes out.  After the leak down test, I already planned on a head rebuild anyway.  Now it may be rebuilding a good core head.
Back to top
 
 

Every twenty minute job is a stripped thread away from being a three day ordeal.

'87 LS650h Savage Street Tracker
'86 LS650g Savage (parts bike)
'81 Kawasaki KZ750e ELR tribute
  IP Logged
verslagen1
YaBB Moderator
ModSquad
*****
Offline

Where there's a
will, I want to be
in it.

Posts: 28752
L.A. California
Gender: male
Re: 1986 Savage Street Tracker build
Reply #92 - 10/23/21 at 17:20:44
 
looks like an old oil burner adapter.
Back to top
 
 
WWW   IP Logged
TheSneeze
Serious Thumper
*****
Offline



Posts: 1201
Northern Nevada
Gender: male
Re: 1986 Savage Street Tracker build
Reply #93 - 10/27/21 at 14:29:55
 
I picked up some metal stock to start the seat/tail mount.  After much head scratching, beer, some more head scratching, some more beer, I figured it would better to have some other components in hand before going crazy on it.  Like the tail lights and turn signals.  And license plate holder.  I stumbled across this unit on Amazon, and there are several reasons I like it.  It will tuck under the tail well, it already has turn signals incorporated into them, and I won't have to make a license plate holder.  The holder it has is also angled giving some additional assurance the tire won't come into contact under full compression.  There are more bits I need before I start the seat mount that are their way as well - the stock rubber bits that mount the rear of the tank.  I plan on tying the front of the fiberglass seat into the rear tank mounts.  I believe I can pull off the mounting frame without any cutting or welding on the frame and have it completely bolt on.
Back to top
 

71ESxBVd9OS__AC_SL1500_.jpg

Every twenty minute job is a stripped thread away from being a three day ordeal.

'87 LS650h Savage Street Tracker
'86 LS650g Savage (parts bike)
'81 Kawasaki KZ750e ELR tribute
  IP Logged
Gary_in_NJ
Serious Thumper
*****
Offline

LS650 Cafe Racer

Posts: 2625
Amongst the Twisty Roads
Re: 1986 Savage Street Tracker build
Reply #94 - 10/27/21 at 14:37:30
 
While the tracker rear fairing you are using has a different shape than my cafe hump, it looks about the same on the bottom - flat. My license plate got bent about 3 or 4 times before I removed it and mounted is as an "inner fender". I think you will have to remove the license plate bracket from the light assembly.
Back to top
 

DSC_0134_2.jpg

A life-time student of motorcycling.
LS650 Cafe, DRZ400SM, FZ6N, SV650S, CB900C, Ducati ST2, CB550F-SS
My LS650=> http://suzukisavage.com/yabb2.2/Attachments/Left.JPG
  IP Logged
TheSneeze
Serious Thumper
*****
Offline



Posts: 1201
Northern Nevada
Gender: male
Re: 1986 Savage Street Tracker build
Reply #95 - 10/27/21 at 14:48:43
 
Gary_in_NJ wrote on 10/23/21 at 15:09:05:
Bad news on the spark plug, it looks like someone tried to make a repair with an insert.


I removed the part from the spark plug hole, and then immediately felt like an idiot.  That piece is the leak down tester adapter!  When I removed the flex hose, it unscrewed from the adapter instead of coming out as a complete assembly.  D'oh!!   Embarrassed  The spark plug threads look fine.  Good news is the head is more than likely rebuildable.  Bad news is, it doesn't change the result of the leak down test.
Back to top
 
 

Every twenty minute job is a stripped thread away from being a three day ordeal.

'87 LS650h Savage Street Tracker
'86 LS650g Savage (parts bike)
'81 Kawasaki KZ750e ELR tribute
  IP Logged
TheSneeze
Serious Thumper
*****
Offline



Posts: 1201
Northern Nevada
Gender: male
Re: 1986 Savage Street Tracker build
Reply #96 - 10/27/21 at 14:51:35
 
My tail section sweeps upward a little more than yours.  When I receive the tail light assembly I will see how it tucks under, and how far down the plate would hang.  Another reason why it's better to have all the components present prior to starting fabrication on the mount frame.
Back to top
 
 

Every twenty minute job is a stripped thread away from being a three day ordeal.

'87 LS650h Savage Street Tracker
'86 LS650g Savage (parts bike)
'81 Kawasaki KZ750e ELR tribute
  IP Logged
TheSneeze
Serious Thumper
*****
Offline



Posts: 1201
Northern Nevada
Gender: male
Re: 1986 Savage Street Tracker build
Reply #97 - 10/27/21 at 14:59:16
 
I will test the range of travel on the rear suspension when the assembly arrives, but you can see this tail section has more rise than your cafe hump.  (what hump?!)
Back to top
 

20211022_1629071_001.jpg

Every twenty minute job is a stripped thread away from being a three day ordeal.

'87 LS650h Savage Street Tracker
'86 LS650g Savage (parts bike)
'81 Kawasaki KZ750e ELR tribute
  IP Logged
Gary_in_NJ
Serious Thumper
*****
Offline

LS650 Cafe Racer

Posts: 2625
Amongst the Twisty Roads
Re: 1986 Savage Street Tracker build
Reply #98 - 10/27/21 at 15:50:17
 
Yeah, you have a lot more room. If you are going with a chain drive and 13.25”’shocks, you’ll have about 4.25 of wheel travel.
Back to top
 
 

A life-time student of motorcycling.
LS650 Cafe, DRZ400SM, FZ6N, SV650S, CB900C, Ducati ST2, CB550F-SS
My LS650=> http://suzukisavage.com/yabb2.2/Attachments/Left.JPG
  IP Logged
TheSneeze
Serious Thumper
*****
Offline



Posts: 1201
Northern Nevada
Gender: male
Re: 1986 Savage Street Tracker build
Reply #99 - 10/27/21 at 17:10:26
 
Where it sits right now, there will be 8-1/2" from the top of the rear tire to the bottom of the tail when I am done with the mount.  Once the tail light assembly is here I will be more certain where it will all end up.
Back to top
 
 

Every twenty minute job is a stripped thread away from being a three day ordeal.

'87 LS650h Savage Street Tracker
'86 LS650g Savage (parts bike)
'81 Kawasaki KZ750e ELR tribute
  IP Logged
Gary_in_NJ
Serious Thumper
*****
Offline

LS650 Cafe Racer

Posts: 2625
Amongst the Twisty Roads
Re: 1986 Savage Street Tracker build
Reply #100 - 10/27/21 at 17:51:38
 
So if you have 8-1/2" of space, that the wheel can move up 4-1/4", that leaves you with 4-1/4 of room for the light/plate assembly (with plate). You should be fine. Oh, I went and checked my notes, the longest shock you can use is 13". At 13.125" there is contact.
Back to top
 
 

A life-time student of motorcycling.
LS650 Cafe, DRZ400SM, FZ6N, SV650S, CB900C, Ducati ST2, CB550F-SS
My LS650=> http://suzukisavage.com/yabb2.2/Attachments/Left.JPG
  IP Logged
TheSneeze
Serious Thumper
*****
Offline



Posts: 1201
Northern Nevada
Gender: male
Re: 1986 Savage Street Tracker build
Reply #101 - 10/27/21 at 18:13:30
 
I was looking at how close the chain will come today, and realized some of the chain guard mount brackets will have to be removed.  Not that I have a chain guard with this bike.  It is missing quite a few details.  In the next 4 or 5 days I should see the handlebars, fork caps, tail light assy, rear tank mount pieces, and a bunch of gaskets and o-rings for the engine.  Brake caliper and master rebuild stuff is on its way as well.
Back to top
 
 

Every twenty minute job is a stripped thread away from being a three day ordeal.

'87 LS650h Savage Street Tracker
'86 LS650g Savage (parts bike)
'81 Kawasaki KZ750e ELR tribute
  IP Logged
TheSneeze
Serious Thumper
*****
Offline



Posts: 1201
Northern Nevada
Gender: male
Re: 1986 Savage Street Tracker build
Reply #102 - 10/28/21 at 16:40:58
 
I started to work on some of the seat/tail mount today.  I am using 3/8" diameter steel round bar for the support of the tail section.  A little tricky hand forming this with just a vise.  The fact that the fiberglass is not symmetrical didn't help matters.  The ends are a left a little long for trimming.  I am using some 5/16" thick rubber between the fiberglass and the steel plate that will bolt to the existing seat frame mounting points.  I will have a cross brace of some sort directly under the seat where the largest amount of weight from the rider will be.  This is all very preliminary and the final design is still in a state of flux.  I will design the tail light mount off of this piece.
Back to top
 

20211028_1630441.jpg

Every twenty minute job is a stripped thread away from being a three day ordeal.

'87 LS650h Savage Street Tracker
'86 LS650g Savage (parts bike)
'81 Kawasaki KZ750e ELR tribute
  IP Logged
badwolf
Serious Thumper
*****
Offline

Ridin' my Lil'
Bagger - 153k miles
so far

Posts: 793
Palm Beach County, FL
Gender: male
Re: 1986 Savage Street Tracker build
Reply #103 - 10/28/21 at 17:08:51
 
Tubeing is stronger than solid round bar,& lighter too. Try to find some steel 1/2'' tubeing (not conduit), and borrow a electricans bender. A little heat and you can bend it pretty easy, and you will end up with a better product.
Back to top
 
 
  IP Logged
TheSneeze
Serious Thumper
*****
Offline



Posts: 1201
Northern Nevada
Gender: male
Re: 1986 Savage Street Tracker build
Reply #104 - 10/29/21 at 11:20:35
 
I hear what you are saying, Badwolf.  But there are some drawbacks to using thin wall tubing.  It can be more difficult to weld (I don't have TIG welding ability, only MIG), collapses easily without the right tooling (I don't know any electricians), and my access to materials is limited as I live in the country.  Not trying to make excuses, but there was thought put into my material choice.  The nearest raw material supplier is 50 miles away from me.  I was able to get the material I am using at the local hardware store.  Weight isn't a big concern for me as this bike will still be lighter than the stock version, by a substantial amount. The mounting points at the frame will carry the majority of the load.  It's not like someone will try to sit on the tail section or carry a passenger.
Back to top
 
 

Every twenty minute job is a stripped thread away from being a three day ordeal.

'87 LS650h Savage Street Tracker
'86 LS650g Savage (parts bike)
'81 Kawasaki KZ750e ELR tribute
  IP Logged
Pages: 1 ... 5 6 7 8 9 ... 62
Send Topic Print


« Home

 
« Home
SuzukiSavage.com
04/19/24 at 22:36:21



General CategoryRubber Side Down! › 1987 Savage Street Tracker build


SuzukiSavage.com » Powered by YaBB 2.2!
YaBB © 2000-2007. All Rights Reserved.