SuzukiSavage.com - 1987 Savage Street Tracker build

TheSneeze

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Re: 1987 Savage Street Tracker build
Reply #630 - 06/02/22 at 14:05:45

Everything got dropped off for powder coating today. Kind of a milestone! Once I get all that back, the slow process of putting it all back together will begin. I could be a month out on the head, though. Just a couple weeks on the seat upholstery. Bodywork is not ready for paint yet. I made my side panels out 18 ga. steel, and I think I may use them for templates and go with 1/8" aluminum. I think they would look better being a little thicker.

But now is the time to start my benchtop engine stand. There is a lot of cleaning needing to be done on the engine, and the cases will be painted as well. Covers will remain aluminum. As Wizzy is so fond of saying, carry on!! Grin

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Every twenty minute job is a stripped thread away from being a three day ordeal.

'87 LS650h Savage Street Tracker (destroyed by fire)
'86 LS650g Savage (parts bike)
'81 Kawasaki KZ750e ELR tribut

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TheSneeze Serious Thumper Offline Posts: 1226 Northern Nevada Gender:	Re: 1987 Savage Street Tracker build Reply #631 - 06/03/22 at 12:09:18 I decided on a DC Motive Speedo/tach combo. I'm going to run this in front of the handlebars and cover the hole in the tank.
Back to top	20220603_1204011.jpg Every twenty minute job is a stripped thread away from being a three day ordeal. '87 LS650h Savage Street Tracker (destroyed by fire) '86 LS650g Savage (parts bike) '81 Kawasaki KZ750e ELR tribut IP Logged

TheSneeze Serious Thumper Offline Posts: 1226 Northern Nevada Gender:	Re: 1987 Savage Street Tracker build Reply #632 - 06/07/22 at 13:14:31 Another milestone on my tracker build. Turning a corner, where things start to go back together instead of being torn down. I can already see the image of the completed bike in my mind!
Back to top	20220607_1308591.jpg Every twenty minute job is a stripped thread away from being a three day ordeal. '87 LS650h Savage Street Tracker (destroyed by fire) '86 LS650g Savage (parts bike) '81 Kawasaki KZ750e ELR tribut IP Logged

TheSneeze Serious Thumper Offline Posts: 1226 Northern Nevada Gender:	Re: 1987 Savage Street Tracker build Reply #633 - 06/07/22 at 13:15:18 More stuff!
Back to top	20220607_1310501.jpg Every twenty minute job is a stripped thread away from being a three day ordeal. '87 LS650h Savage Street Tracker (destroyed by fire) '86 LS650g Savage (parts bike) '81 Kawasaki KZ750e ELR tribut IP Logged

Edub Full Member Offline SuzukiSavage.com Rocks! Posts: 163 Arizona Gender:	Re: 1987 Savage Street Tracker build Reply #634 - 06/08/22 at 00:40:43 Congratulations! What a great milestone! Looking forward to seeing things going back together!!!
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DragBikeMike

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Re: 1987 Savage Street Tracker build
Reply #635 - 06/08/22 at 11:07:55

Where does that DC Motive instrument mount? Does it go in the tank nacelle or will it be mounted on the top tree?

I'm lovin that powder coating. Did you get that done locally or did you have to send the parts away? Mind if I ask what the powder coating costs? That tracker is gonna look really good. Very professional build.

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TheSneeze

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Re: 1987 Savage Street Tracker build
Reply #636 - 06/08/22 at 12:08:17

I am going to mount the gage in front of the handlebars. DC Motive makes a mount for it, but the hole spacing is 40 mm, and the hole in the stock lower triple (which I am using as a top) is only 30 mm. I am thinking of making a bracket to go between the two, because I really like SpammyToo's gage mount.

The powder coater I used is local to Carson City, about a 30 minute drive from my house. With all the masking labor, burning off the existing paint, sand blasting, etc. he charged me $533 for the lot - 13 different parts. I was estimating between $500-600 when I dropped them off. I wasn't far off the mark. I have dealt with a lot of powder coating in my working career. This same shop did my KZ750 as well - frame, wheels, swing arm, asssociated brackets, etc in three different colors. They do really good work.

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Every twenty minute job is a stripped thread away from being a three day ordeal.

'87 LS650h Savage Street Tracker (destroyed by fire)
'86 LS650g Savage (parts bike)
'81 Kawasaki KZ750e ELR tribut

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TheSneeze Serious Thumper Offline Posts: 1226 Northern Nevada Gender:	Re: 1987 Savage Street Tracker build Reply #637 - 06/08/22 at 12:11:20 For the curious, here is my KZ750 that I finished before starting on the tracker. It is a resto-mod tribute to the '80's superbikes, using the ELR Racing theme.
Back to top	20211004_1208411.jpg Every twenty minute job is a stripped thread away from being a three day ordeal. '87 LS650h Savage Street Tracker (destroyed by fire) '86 LS650g Savage (parts bike) '81 Kawasaki KZ750e ELR tribut IP Logged

TheSneeze Serious Thumper Offline Posts: 1226 Northern Nevada Gender:	Re: 1987 Savage Street Tracker build Reply #638 - 06/08/22 at 16:44:54 Here are all the parts that were powder coated, unwrapped. I'm really happy with the results. I don't recall ever seeing a Savage with a silver frame, but then my experience with these bikes is very limited.
Back to top	20220608_1640171.jpg Every twenty minute job is a stripped thread away from being a three day ordeal. '87 LS650h Savage Street Tracker (destroyed by fire) '86 LS650g Savage (parts bike) '81 Kawasaki KZ750e ELR tribut IP Logged

TheSneeze

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Re: 1987 Savage Street Tracker build
Reply #639 - 06/08/22 at 21:19:47

TheSneeze wrote on 01/30/22 at 10:00:28:

I also received my Superbrace fork brace. Also a very nice piece! I haven't figured out what the four phillips pan head screws are for yet. Anyone know first hand?

Okay, these screws are for some plastic fork guards. I am not sure if they are standard Suzuki equipment, and if they are, what year they are from. Any input would help. I want to add them to this build, but I cannot find them anywhere. I tried several years through Partzilla, Google, Ebay, etc. Any sage wisdom out there?

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Every twenty minute job is a stripped thread away from being a three day ordeal.

'87 LS650h Savage Street Tracker (destroyed by fire)
'86 LS650g Savage (parts bike)
'81 Kawasaki KZ750e ELR tribut

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verslagen1

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Re: 1987 Savage Street Tracker build
Reply #640 - 06/09/22 at 06:55:17

TheSneeze wrote on 06/08/22 at 21:19:47:

TheSneeze wrote on 01/30/22 at 10:00:28:

I also received my Superbrace fork brace. Also a very nice piece! I haven't figured out what the four phillips pan head screws are for yet. Anyone know first hand?

Okay, these screws are for some plastic fork guards. I am not sure if they are standard Suzuki equipment, and if they are, what year they are from. Any input would help. I want to add them to this build, but I cannot find them anywhere. I tried several years through Partzilla, Google, Ebay, etc. Any sage wisdom out there?

Latter model savages have plastic fork guards, but they snap on the lowers and won't transfer.
I vaguely remember those use a tin piece that does the same thing.

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TheSneeze Serious Thumper Offline Posts: 1226 Northern Nevada Gender:	Re: 1987 Savage Street Tracker build Reply #641 - 06/09/22 at 15:28:02 New bearings are trickling in. Swing arm bearings showed up today. Still waiting on the new sealing washers for the bottom fork bolts, and the steering head bearings before I can assemble the front end and get the wheels back on.
Back to top	20220609_1523041.jpg Every twenty minute job is a stripped thread away from being a three day ordeal. '87 LS650h Savage Street Tracker (destroyed by fire) '86 LS650g Savage (parts bike) '81 Kawasaki KZ750e ELR tribut IP Logged

zipidachimp Serious Thumper Offline SuzukiSavage.com Rocks! Posts: 1416 surrey, b.c. Gender:	Re: 1987 Savage Street Tracker build Reply #642 - 06/09/22 at 19:27:01 Really nice work. Have you ever considered welding in a couple of flat bars to eliminate the dip between the tank and the rear frame horns? Seat height would rise by about 2". Cheers!
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TheSneeze Serious Thumper Offline Posts: 1226 Northern Nevada Gender:	Re: 1987 Savage Street Tracker build Reply #643 - 06/09/22 at 19:40:38 Seat height? I think that is already addressed. The seat padding will be 1-1/2" thick. The seat is at the upholstery shop being done.
Back to top	20220107_1332471_001.jpg Every twenty minute job is a stripped thread away from being a three day ordeal. '87 LS650h Savage Street Tracker (destroyed by fire) '86 LS650g Savage (parts bike) '81 Kawasaki KZ750e ELR tribut IP Logged

TheSneeze Serious Thumper Offline Posts: 1226 Northern Nevada Gender:	Re: 1987 Savage Street Tracker build Reply #644 - 06/09/22 at 19:42:17 It doesn't need any more support.
Back to top	20211108_1500581_001.jpg Every twenty minute job is a stripped thread away from being a three day ordeal. '87 LS650h Savage Street Tracker (destroyed by fire) '86 LS650g Savage (parts bike) '81 Kawasaki KZ750e ELR tribut IP Logged