SuzukiSavage.com - 1987 Savage Street Tracker build

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Re: 1987 Savage Street Tracker build
Reply #555 - 03/18/22 at 11:20:55

TheSneeze wrote on 03/18/22 at 08:57:22:

Dave wrote on 03/14/22 at 18:56:36:

The peg location looks to be very similar to where they are on my Cafe' bike with the RYCA mounts.

The laces on my work boots can get sucked into the slots in the pulley cover and the belt can destroy them in a millisecond! Wink

Maybe a stainless steel screen JB welded to the inside of the sprocket cover over the slots would prevent lace murder. It would look kinda cool, too.

You might have trouble with that, a number of people have had clearance issues with the inside of the cover and pulley.

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Theduderino Full Member Offline The dude abides… Posts: 216 Looziana Gender:	Re: 1987 Savage Street Tracker build Reply #556 - 03/19/22 at 03:03:50 Its a daily battle lol… yes mine has removable needle jet. Gonna open the carb today( needle adj) shes runnin just rich on the high side of the throttle. But she is fun!
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TheSneeze Serious Thumper Offline Posts: 1226 Northern Nevada Gender:	Re: 1987 Savage Street Tracker build Reply #557 - 03/21/22 at 15:15:21 But wait! There's more!!! Now new and improved with gussets. After standing on the pegs, I could notice a small amount of flex in the 3/16" thick end plates. So, after 30 minutes of messing about, the fix is in. My 200 lb self could jump on these babies now!
Back to top	20220321_1452041.jpg Every twenty minute job is a stripped thread away from being a three day ordeal. '87 LS650h Savage Street Tracker (destroyed by fire) '86 LS650g Savage (parts bike) '81 Kawasaki KZ750e ELR tribut IP Logged

Edub Full Member Offline SuzukiSavage.com Rocks! Posts: 163 Arizona Gender:	Re: 1987 Savage Street Tracker build Reply #558 - 03/21/22 at 22:56:55 That setup is looking STOUT now! Well done.
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TheSneeze

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Re: 1987 Savage Street Tracker build
Reply #559 - 03/23/22 at 09:14:53

After reading on here about the cheap LED lights, and charging up my new battery, I decided to test the tail/brake/turn lights on the unit I bought. You guys are correct, it just isn't bright enough in daylight to be seen by other motorists. I guess I bought it based on looks for the most part. So I switched directions and ordered up a new tail/brake light that uses an incandescent bulb. If this one isn't bright enough, I will look into replacing the bulb with something brighter. That means I am back to having to come up with turn signals. For the headlight I will be putting a 7" bucket up front using a bracket that bolts to the two holes in the stock lower triple clamp (thanks, Dave!).

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Every twenty minute job is a stripped thread away from being a three day ordeal.

'87 LS650h Savage Street Tracker (destroyed by fire)
'86 LS650g Savage (parts bike)
'81 Kawasaki KZ750e ELR tribut

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TheSneeze Serious Thumper Offline Posts: 1226 Northern Nevada Gender:	Re: 1987 Savage Street Tracker build Reply #560 - 03/23/22 at 12:28:58 Quote: You might have trouble with that, a number of people have had clearance issues with the inside of the cover and pulley. I think with the chain conversion there is a little added room than with the stock belt drive sprocket. Looks like something as thin as a screen could work.
Back to top	20220323_1224351.jpg Every twenty minute job is a stripped thread away from being a three day ordeal. '87 LS650h Savage Street Tracker (destroyed by fire) '86 LS650g Savage (parts bike) '81 Kawasaki KZ750e ELR tribut IP Logged

TheSneeze

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Re: 1987 Savage Street Tracker build
Reply #561 - 03/23/22 at 14:11:29

I found these turn signals after a bit of searching. They are incandescent bulb, and DOT approved. Made by K & S. I will add some weld tabs to my seat frame for the rear mounting. I will need to fab some brackets to mount the fronts. Once I have them in hand, I will see if I can modify or add to the stock clamps to mount them to the fork tubes.

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s-l500_003.jpg

Every twenty minute job is a stripped thread away from being a three day ordeal.

'87 LS650h Savage Street Tracker (destroyed by fire)
'86 LS650g Savage (parts bike)
'81 Kawasaki KZ750e ELR tribut

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TheSneeze Serious Thumper Offline Posts: 1226 Northern Nevada Gender:	Re: 1987 Savage Street Tracker build Reply #562 - 03/24/22 at 17:23:18 Oh happy day! I got the call from the engine builder - my top end is ready! I am picking it up tomorrow morning, so I will post pics of the work tomorrow afternoon.
Back to top	Every twenty minute job is a stripped thread away from being a three day ordeal. '87 LS650h Savage Street Tracker (destroyed by fire) '86 LS650g Savage (parts bike) '81 Kawasaki KZ750e ELR tribut IP Logged

TheSneeze Serious Thumper Offline Posts: 1226 Northern Nevada Gender:	Re: 1987 Savage Street Tracker build Reply #563 - 03/25/22 at 13:22:26 I got all of the top end home. We tried to get away with just lapping the valves to see if the seal could be restored without grinding the valves. I think I may need to take the head and valves in for a regrind. More on that after a few pics. Here is the batch, all sonic cleaned.
Back to top	20220325_1308101.jpg Every twenty minute job is a stripped thread away from being a three day ordeal. '87 LS650h Savage Street Tracker (destroyed by fire) '86 LS650g Savage (parts bike) '81 Kawasaki KZ750e ELR tribut IP Logged

TheSneeze Serious Thumper Offline Posts: 1226 Northern Nevada Gender:	Re: 1987 Savage Street Tracker build Reply #564 - 03/25/22 at 13:23:17 Top side of the head.
Back to top	20220325_1308421.jpg Every twenty minute job is a stripped thread away from being a three day ordeal. '87 LS650h Savage Street Tracker (destroyed by fire) '86 LS650g Savage (parts bike) '81 Kawasaki KZ750e ELR tribut IP Logged

TheSneeze Serious Thumper Offline Posts: 1226 Northern Nevada Gender:	Re: 1987 Savage Street Tracker build Reply #565 - 03/25/22 at 13:23:47 Combustion chamber
Back to top	20220325_1308591.jpg Every twenty minute job is a stripped thread away from being a three day ordeal. '87 LS650h Savage Street Tracker (destroyed by fire) '86 LS650g Savage (parts bike) '81 Kawasaki KZ750e ELR tribut IP Logged

TheSneeze Serious Thumper Offline Posts: 1226 Northern Nevada Gender:	Re: 1987 Savage Street Tracker build Reply #566 - 03/25/22 at 13:25:03 Intake port
Back to top	20220325_1309131.jpg Every twenty minute job is a stripped thread away from being a three day ordeal. '87 LS650h Savage Street Tracker (destroyed by fire) '86 LS650g Savage (parts bike) '81 Kawasaki KZ750e ELR tribut IP Logged

TheSneeze Serious Thumper Offline Posts: 1226 Northern Nevada Gender:	Re: 1987 Savage Street Tracker build Reply #567 - 03/25/22 at 13:25:38 Exhaust port
Back to top	20220325_1309261.jpg Every twenty minute job is a stripped thread away from being a three day ordeal. '87 LS650h Savage Street Tracker (destroyed by fire) '86 LS650g Savage (parts bike) '81 Kawasaki KZ750e ELR tribut IP Logged

TheSneeze

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Re: 1987 Savage Street Tracker build
Reply #568 - 03/25/22 at 13:35:05

Here is the areas of concern for me. You can see the "groove" along the valve seat on the head. This is on one of the intake seats. I think it needs to be ground smooth, and the valve relapped after grinding. The shop that did my head and cylinder work does not have valve grinding equipment. I already have another engine shop (45 miles away) that can get this addressed. We were both hoping a good lapping would take care of this, but it didn't.

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20220325_1317201.jpg

Every twenty minute job is a stripped thread away from being a three day ordeal.

'87 LS650h Savage Street Tracker (destroyed by fire)
'86 LS650g Savage (parts bike)
'81 Kawasaki KZ750e ELR tribut

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TheSneeze Serious Thumper Offline Posts: 1226 Northern Nevada Gender:	Re: 1987 Savage Street Tracker build Reply #569 - 03/25/22 at 13:36:47 Since the valves need a 30 degree back cut, a regrind will take care of this line on one of the exhaust valves.
Back to top	20220325_1316431.jpg Every twenty minute job is a stripped thread away from being a three day ordeal. '87 LS650h Savage Street Tracker (destroyed by fire) '86 LS650g Savage (parts bike) '81 Kawasaki KZ750e ELR tribut IP Logged