SuzukiSavage.com - 1987 Savage Street Tracker build

TheSneeze

Serious Thumper

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Posts: 1226
Northern Nevada
Gender: male

Re: 1987 Savage Street Tracker build
Reply #525 - 03/06/22 at 14:23:47

another view. I will still need to wait for my cylinder/head/piston to be finished at the engine shop before I can work on the right side mount. The exhaust pipe needs to be fully mounted so I can be sure of the necessary clearance. The right side will not be symmetrical because of the pipe. This will make it more challenging to get the pegs in the same spot.

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Every twenty minute job is a stripped thread away from being a three day ordeal.

'87 LS650h Savage Street Tracker (destroyed by fire)
'86 LS650g Savage (parts bike)
'81 Kawasaki KZ750e ELR tribut

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Gary_in_NJ Serious Thumper Offline LS650 Cafe Racer Posts: 2633 Amongst the Twisty Roads	Re: 1987 Savage Street Tracker build Reply #526 - 03/06/22 at 15:15:02 That’s gonna work well.
Back to top	A life-time student of motorcycling. LS650 Cafe, DRZ400SM, FZ6N, SV650S, CB900C, Ducati ST2, CB550F-SS My LS650=> http://suzukisavage.com/yabb2.2/Attachments/Left.JPG IP Logged

TheSneeze Serious Thumper Offline Posts: 1226 Northern Nevada Gender:	Re: 1987 Savage Street Tracker build Reply #527 - 03/08/22 at 18:27:23 I managed to figure out where the pipe was gonna live, and realized what I suspected. The right side mount plate was too short to clear the exhaust.
Back to top	20220307_1453591.jpg Every twenty minute job is a stripped thread away from being a three day ordeal. '87 LS650h Savage Street Tracker (destroyed by fire) '86 LS650g Savage (parts bike) '81 Kawasaki KZ750e ELR tribut IP Logged

TheSneeze Serious Thumper Offline Posts: 1226 Northern Nevada Gender:	Re: 1987 Savage Street Tracker build Reply #528 - 03/08/22 at 18:30:12 So I ended up cutting apart the lower assembly to weld in a taller end plate. That ended up with a new tube to save the left end plate.
Back to top	20220308_1703301.jpg Every twenty minute job is a stripped thread away from being a three day ordeal. '87 LS650h Savage Street Tracker (destroyed by fire) '86 LS650g Savage (parts bike) '81 Kawasaki KZ750e ELR tribut IP Logged

TheSneeze Serious Thumper Offline Posts: 1226 Northern Nevada Gender:	Re: 1987 Savage Street Tracker build Reply #529 - 03/08/22 at 18:32:29 The brake lever clears the engine case well. Now the foot control mounts will clear the exhaust pipe. I will set up a fixture on the bench to locate the pegs symmetrically for welding.
Back to top	20220308_1703501.jpg Every twenty minute job is a stripped thread away from being a three day ordeal. '87 LS650h Savage Street Tracker (destroyed by fire) '86 LS650g Savage (parts bike) '81 Kawasaki KZ750e ELR tribut IP Logged

TheSneeze Serious Thumper Offline Posts: 1226 Northern Nevada Gender:	Re: 1987 Savage Street Tracker build Reply #530 - 03/08/22 at 18:33:09 another view
Back to top	20220308_1703581.jpg Every twenty minute job is a stripped thread away from being a three day ordeal. '87 LS650h Savage Street Tracker (destroyed by fire) '86 LS650g Savage (parts bike) '81 Kawasaki KZ750e ELR tribut IP Logged

TheSneeze Serious Thumper Offline Posts: 1226 Northern Nevada Gender:	Re: 1987 Savage Street Tracker build Reply #531 - 03/09/22 at 15:10:34 More goodies showed up today. I got some PJ1 Fast Black engine and case paint in advance of the motor going together. I finally heard from the engine shop, so the top end should be back in a week or so. I had real good luck with this paint on my KZ750 motor, so I'm going to use it on the tracker motor.
Back to top	20220309_1503031.jpg Every twenty minute job is a stripped thread away from being a three day ordeal. '87 LS650h Savage Street Tracker (destroyed by fire) '86 LS650g Savage (parts bike) '81 Kawasaki KZ750e ELR tribut IP Logged

TheSneeze Serious Thumper Offline Posts: 1226 Northern Nevada Gender:	Re: 1987 Savage Street Tracker build Reply #532 - 03/09/22 at 15:12:50 I also ordered some plastic sheet for the inner rear fender. I am using some 1/8" x 6" UHMW (ultra high molecular weight) for it's impact resistant properties. That should help with the road debris from the rear wheel.
Back to top	20220309_1503221.jpg Every twenty minute job is a stripped thread away from being a three day ordeal. '87 LS650h Savage Street Tracker (destroyed by fire) '86 LS650g Savage (parts bike) '81 Kawasaki KZ750e ELR tribut IP Logged

TheSneeze Serious Thumper Offline Posts: 1226 Northern Nevada Gender:	Re: 1987 Savage Street Tracker build Reply #533 - 03/09/22 at 15:13:37 It will be trimmed down some in length, but the 6" width is perfect.
Back to top	20220309_1504051.jpg Every twenty minute job is a stripped thread away from being a three day ordeal. '87 LS650h Savage Street Tracker (destroyed by fire) '86 LS650g Savage (parts bike) '81 Kawasaki KZ750e ELR tribut IP Logged

TheSneeze Serious Thumper Offline Posts: 1226 Northern Nevada Gender:	Re: 1987 Savage Street Tracker build Reply #534 - 03/09/22 at 15:23:33 I also got my multi-tool from my laser guy. I used the files that were posted on the thread. Holds the clutch, the flywheel, and also for the steering stem nut. You can read about it here: http://suzukisavage.com/cgi-bin/YaBB.pl?num=1603670561/0
Back to top	20220309_1504411.jpg Every twenty minute job is a stripped thread away from being a three day ordeal. '87 LS650h Savage Street Tracker (destroyed by fire) '86 LS650g Savage (parts bike) '81 Kawasaki KZ750e ELR tribut IP Logged

Edub Full Member Offline SuzukiSavage.com Rocks! Posts: 163 Arizona Gender:	Re: 1987 Savage Street Tracker build Reply #535 - 03/10/22 at 09:25:19 That tool is amazing, thanks for posting the link! I’m sure it’ll help a lot of people who missed the original thread.
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TheSneeze Serious Thumper Offline Posts: 1226 Northern Nevada Gender:	Re: 1987 Savage Street Tracker build Reply #536 - 03/13/22 at 14:26:08 I made the end plates of the frame mount flat for two reasons - I didn't want them hanging lower then the frame, and it makes it easier to set up on the weld table and get measurements the same on each side.
Back to top	20220313_1416211.jpg Every twenty minute job is a stripped thread away from being a three day ordeal. '87 LS650h Savage Street Tracker (destroyed by fire) '86 LS650g Savage (parts bike) '81 Kawasaki KZ750e ELR tribut IP Logged

TheSneeze Serious Thumper Offline Posts: 1226 Northern Nevada Gender:	Re: 1987 Savage Street Tracker build Reply #537 - 03/13/22 at 14:27:35 I always save metal drops from project for this very reason - cobbing together fixtures! A nice way to ensure the foot pegs are in line in all axis.
Back to top	20220313_1416361.jpg Every twenty minute job is a stripped thread away from being a three day ordeal. '87 LS650h Savage Street Tracker (destroyed by fire) '86 LS650g Savage (parts bike) '81 Kawasaki KZ750e ELR tribut IP Logged

TheSneeze Serious Thumper Offline Posts: 1226 Northern Nevada Gender:	Re: 1987 Savage Street Tracker build Reply #538 - 03/13/22 at 14:28:15 With the pegs in place
Back to top	20220313_1421341.jpg Every twenty minute job is a stripped thread away from being a three day ordeal. '87 LS650h Savage Street Tracker (destroyed by fire) '86 LS650g Savage (parts bike) '81 Kawasaki KZ750e ELR tribut IP Logged

TheSneeze Serious Thumper Offline Posts: 1226 Northern Nevada Gender:	Re: 1987 Savage Street Tracker build Reply #539 - 03/14/22 at 14:03:18 Design attempt #3. Getting ready for tack welding the entire assembly together for the first time. Once cooled off, the first test fit with the pegs in position will happen. If that passes muster, it will be disassembled for final welding.
Back to top	20220314_1357401.jpg Every twenty minute job is a stripped thread away from being a three day ordeal. '87 LS650h Savage Street Tracker (destroyed by fire) '86 LS650g Savage (parts bike) '81 Kawasaki KZ750e ELR tribut IP Logged