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Rubber Side Down!
› Evolution of a HotRod - Part 6 Flywheel
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Evolution of a HotRod - Part 6 Flywheel (Read 152 times)
DragBikeMike
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Re: Evolution of a HotRod - Part 6 Flywheel
Reply #15 -
07/21/21 at 19:54:08
It also permits leaning the bike over for those jobs where you don’t wanna drain the oil.
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DragBikeMike
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Re: Evolution of a HotRod - Part 6 Flywheel
Reply #16 -
07/21/21 at 19:55:04
Now that the wires are free from the frame, and the motorcycle is supported properly, remove the nuts that hold on the right-side footrest. Tap the bolts toward the left until the right-side footrest can be removed and lowered to the ground.
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RS_Footrest_Assy_Remove.jpg
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DragBikeMike
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Re: Evolution of a HotRod - Part 6 Flywheel
Reply #17 -
07/21/21 at 19:56:07
Remove the shift-shaft lever from the shift shaft.
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DragBikeMike
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Re: Evolution of a HotRod - Part 6 Flywheel
Reply #18 -
07/21/21 at 19:56:51
Remove the hidden bolt that secures the left-side footrest assembly to the frame.
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LS_Footrest_Hidden_Bolt.jpg
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DragBikeMike
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Re: Evolution of a HotRod - Part 6 Flywheel
Reply #19 -
07/21/21 at 19:57:48
Continue to tap the front engine mount & footrest bolts toward the left until you drift the left side footrest clear of the alternator cover. Be careful, watch the wires on the side stand switch. Don’t stress them.
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DragBikeMike
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Re: Evolution of a HotRod - Part 6 Flywheel
Reply #20 -
07/21/21 at 19:58:28
Place a drip pan under the alternator cover to catch any oil that dribbles out. Also lay some clean cardboard on the ground so you have a nice place to set the alternator cover once it’s removed.
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DragBikeMike
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Re: Evolution of a HotRod - Part 6 Flywheel
Reply #21 -
07/21/21 at 19:59:16
Remove the alternator cover bolts.
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DragBikeMike
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Re: Evolution of a HotRod - Part 6 Flywheel
Reply #22 -
07/21/21 at 19:59:51
There are nine bolts.
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DragBikeMike
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Re: Evolution of a HotRod - Part 6 Flywheel
Reply #23 -
07/21/21 at 20:00:30
Carefully remove the alternator cover. It will resist. The magnets in the alternator rotor will be pulling on the stator. Once you clear the magnets, it will be easy to move the cover. Be careful with the wires. Lay the cover down on the cardboard.
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DragBikeMike
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Re: Evolution of a HotRod - Part 6 Flywheel
Reply #24 -
07/21/21 at 20:01:34
Immediately start looking for this washer. It goes on the starter torque limiter assembly. Very easy to lose.
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DragBikeMike
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Re: Evolution of a HotRod - Part 6 Flywheel
Reply #25 -
07/21/21 at 20:02:29
Each side of the torque limiter assembly has a washer.
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Starter_Torque_Limiter_Wshrs_Installed.jpg
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DragBikeMike
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Re: Evolution of a HotRod - Part 6 Flywheel
Reply #26 -
07/21/21 at 20:03:39
When you remove the torque limiter assembly, the inner washer may stick to the engine case.
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DragBikeMike
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Re: Evolution of a HotRod - Part 6 Flywheel
Reply #27 -
07/21/21 at 20:04:25
Sometimes the washer falls between the starter clutch gear and the flywheel. The washer usually ends up here.
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DragBikeMike
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Re: Evolution of a HotRod - Part 6 Flywheel
Reply #28 -
07/21/21 at 20:05:20
If the washer falls between the flywheel and the starter clutch gear, immediately take action to capture the washer. Don’t continue until you have captured the washer. A long piece of wire works good. Carefully thread the wire through the washer and tie it off. Now the washer can’t get lost (i.e. fall into the engine).
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DragBikeMike
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Re: Evolution of a HotRod - Part 6 Flywheel
Reply #29 -
07/21/21 at 20:06:11
You’re gonna lose a bit of oil when you remove the alternator cover. That’s why you want a drip pan.
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