DragBikeMike
Serious Thumper
Offline
SuzukiSavage.com Rocks!
Posts: 4071
Honolulu
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Your main jet and pilot jet sizes agree with the as delivered specification.
Your picture of the float level measurement shows that you are measuring from the gasket to the bottom of the float. That gasket should not be in there for the float level measurement. Remove the gasket, then do the measurement again.
The float level spec you provided does not agree with the factory specification. The factory spec is 1.100" to 1.140".
I suggest you follow Gary's advice and use #4 washers rather than sand down the white plastic washer/spacer. That way, if you are unhappy with the results you still have a good white plastic spacer to reinstall. With the #4 washers, you can add or subtract to set the needle exactly where you want it. So you have the latitude to try one washer, two washers, three washers, or the white plastic spacer/washer.
The stock plastic washer is .113" thick, each #4 washer is about .030" thick (depending on manufacturer). So one single #4 washer will yield the richest mid-range. Two washers will lean out the mid-range a bit, three washers will lean it out a bit more, and the stock plastic washer will set it to the factory (waaay too lean) setting.
Thanks for the pics. Very helpful. Good luck.
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