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Wiseco CR - The Facts (Read 256 times)
DragBikeMike
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Wiseco CR - The Facts
05/04/20 at 01:18:23
 
One of the performance options available to a Savage owner is the Wiseco High Compression forged piston.  I have seen some advertisements for the Wiseco that state a compression ratio (CR) of 10.5:1.  The stock engine has an advertised CR of 8.5:1.  So the Wiseco is supposed to increase compression by two points.

Given the Wiseco’s modest .060” pop-top, a two-point increase seems a little optimistic.  I decided to take a good look at the Wiseco to figure out exactly what the real compression ratio is.

I opted to use the on-line calculator at RB Racing.  It has inputs for the deck height along with the valve reliefs.  All I would have to manually calculate was the volume of the pop-top.

Here is a link to the RB calculator.  It is a good tool, save it.  They also have a bunch of other calculators on their site.  

https://www.rbracing-rsr.com/compstaticcalc.html
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Re: Wiseco CR - The Facts
Reply #1 - 05/04/20 at 01:19:52
 
I started with the stock CR.  I wanted to see exactly where we are starting from.  I measured the combustion chamber volume on my box-stock head.  It is from a 2016 LS650.  This is the third LS head I have measured.  All three were around 56cc.

Lay a piece of clear plastic on the head.  Seal the periphery around the combustion chamber with grease.  There must be a hole in the plastic to allow filling the combustion chamber with oil, and the head positioned at an angle so that the hole is at the highest point.  Fill it up with oil from a graduated burette.
 
Here is the head ready to fill.
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Chamber_Ready_2.JPG

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Re: Wiseco CR - The Facts
Reply #2 - 05/04/20 at 01:20:33
 
The burette.  I'm just using the hole in the cylinder to stow the burette while I'm getting ready to fill the combustion chamber.
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Re: Wiseco CR - The Facts
Reply #3 - 05/04/20 at 01:22:44
 
The oil level in the burette started at the 30 cc mark and once the combustion chamber was full the oil level was at the 86 cc mark, so the chamber took 56 cc to fill.
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Re: Wiseco CR - The Facts
Reply #4 - 05/04/20 at 01:23:39
 
Here is what a full combustion chamber looks like.  There is just a tiny bit of trapped air.  Not enough to be concerned about for this drill.
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Re: Wiseco CR - The Facts
Reply #5 - 05/04/20 at 01:24:17
 
So now we know the combustion chamber has a volume of 56cc.  Next, we need to know what the deck height is.  I have previously measured the deck height on both the stock piston and the Wiseco.  Deck height is the distance from the head gasket surface to the top of the piston (when the piston is at top dead center).  The deck height with the stock piston is exactly .162”.
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Deck_Negative_162_2_001.jpg

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Re: Wiseco CR - The Facts
Reply #6 - 05/04/20 at 01:24:59
 
Next, we need to know the head gasket compressed thickness.  I have previously measured the stock head gasket thickness.  It's .028” fully compressed.
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Head_Gasket_Thickness_1_2_001.jpg

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Re: Wiseco CR - The Facts
Reply #7 - 05/04/20 at 01:26:27
 
We need the bore diameter.  For a stock engine, the bore diameter is 94 mm (3.701”).  I add .002” for clearance and end up wit 3.703”.

We need to know the stroke.  The LS650 has a stroke of 94 mm (3.701”).
 
We also need to know the piston top volume.  That would be the volume of any dish or valve reliefs.  The stock LS piston has no dish or valve reliefs, so the piston top volume is zero.

Plug in the following numbers and run the calculator.

Bore: 3.703”
Stroke: 3.701”
Head Gasket: .028”
Deck Height: .162”
Piston top volume: 0
Combustion Chamber: 56 cc

Using the actual no-bull numbers, you get a CR of 8.3:1.  That is a bit shy of the advertised 8.5:1, but hey, it’s pretty close.  Suzuki fudged a couple of tenths.
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Re: Wiseco CR - The Facts
Reply #8 - 05/04/20 at 01:27:08
 
Now let’s look at the Wiseco.  The pop-top is not a full circle.  It’s .060” tall and it has a couple of circular segments lobbed off.  There are a couple of valve reliefs too.  A little more complicated.  
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PopTop_2.JPG

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Re: Wiseco CR - The Facts
Reply #9 - 05/04/20 at 01:28:00
 
Start by taking some dimensions on the pop-top and calculate the volume.  I won’t go into all the gory details.  I will just attach a picture of my measurements and calculations.  The result is about 6.5 cc.
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Wiseco_PopTop_Volume_Calcs.jpg

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Re: Wiseco CR - The Facts
Reply #10 - 05/04/20 at 01:28:47
 
We need to figure out the volume of the valve reliefs.  I decided to see if I could use plumber’s putty.
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Re: Wiseco CR - The Facts
Reply #11 - 05/04/20 at 01:29:30
 
The putty must be heavier than oil so that it will fully displace oil in a graduated beaker.  If I drop a cubic centimeter of putty into a beaker full of oil, the oil level should rise exactly one graduation (1 cc).  First, test to see that the putty will work.

It sinks, good to go.

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Re: Wiseco CR - The Facts
Reply #12 - 05/04/20 at 01:30:11
 
Now, fill each valve relief with plumber’s putty and neatly slice off so that the putty is the same volume as the valve relief.
 
A little oil on the scale works great.

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Re: Wiseco CR - The Facts
Reply #13 - 05/04/20 at 01:30:48
 
You end up with this.
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Re: Wiseco CR - The Facts
Reply #14 - 05/04/20 at 01:31:32
 
Now carefully scoop out the putty from each valve relief.  I use a little brass spatula.
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