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Remove the exhaust port 'donut'? (Read 49 times)

Armen Serious Thumper Offline Half-Witted Wrench-Jockey from Jersey Posts: 1452	Remove the exhaust port 'donut'? 08/29/19 at 20:47:10 Wasn't there a pic/diagram somewhere about how best to mod/grind the exhaust port (without pulling the head) to get rid of the ridge/donut? thanks, -Armen
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Fast 650 Senior Member Offline SuzukiSavage.com Rocks! Posts: 405 Valrico, FL Gender:	Re: Remove the exhaust port 'donut'? Reply #1 - 08/29/19 at 23:52:46 Do you mean this thread by DragBikeMike? http://suzukisavage.com/cgi-bin/YaBB.pl?num=1554362214
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LANCER

Serious Thumper
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Re: Remove the exhaust port 'donut'?
Reply #2 - 08/30/19 at 03:08:44

Just pull the header and the donut is right there in front. You can grind it away easily with a rotary tool. I bought a set of good rotary files for this job and it is an easy to do. After the files I used some rotary sanding pieces to smooth the surface. You can also smooth the ridge a bit just behind the donut.
Take your time and enjoy. Takes about an hour.

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