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2003 Suzuki S40 Will Not Start (Read 358 times)
Brentr
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Re: 2003 Suzuki S40 Will Not Start
Reply #45 - 04/18/18 at 19:45:19
 
To see if there was any difference in compression, which there wasn’t, which seems odd.
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Re: 2003 Suzuki S40 Will Not Start
Reply #46 - 04/18/18 at 22:20:12
 
Brentr wrote on 04/18/18 at 18:40:20:
Yes. I made sure to test the compression with and without the slack. It yielded no difference in the compression values.

I’ll look into the differential compression tester. There is a harbor freight close by.

That is a good indication that the decomp was adjusted properly.
But even if you didn't disconnect it, the compression test should work because the decomp is only on for a half second which is a half revolution.  As long as you hold the starter on till the pressure comes up, the test will work.
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Re: 2003 Suzuki S40 Will Not Start
Reply #47 - 04/19/18 at 22:09:29
 
Okay. Would you recommend attempting the leak down test as well? I won’t be able to start until this weekend.
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Re: 2003 Suzuki S40 Will Not Start
Reply #48 - 06/28/18 at 14:41:15
 
Okay, so finally had the chance to take the engine apart and it looks like the fears of burnt rings are true.

I plan on doing th Wiseco 95mm replacement:
https://www.powersportsplace.com/parts/wis-4597m09500/overview/vehicle-type/s...

My next question is that the bike is an ‘05 Boulevard S40, will this gasket kit work to replace the gaskets when I put it back together?:
https://www.amazon.com/Complete-Bottom-Gasket-Savage-1986-2004/dp/B00WJ0X4RK

If not, what is not compatible in that kit with my year/does anyone have any other recommendations for gaskets?
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