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Front fork resistance (Read 123 times)
Eegore
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Front fork resistance
04/15/17 at 08:21:13
 

 1995 or 96 Savage with 7,000 miles:

 So the front fork has a lot of play on the suspension, seems like it dips down more than normal when applying front brake.

 Of course I don't know what's normal for this bike but is there a process I should go through for checking it out, or just get a new fork and be done with it?

 Seems like I can get everything I need online for less than 1000
http://www.suzukipartshouse.com/oemparts/a/suz/50d32ed3f8700232d0b3d722/front...

 Thanks

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Dave
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Re: Front fork resistance
Reply #1 - 04/15/17 at 09:36:45
 
I don't see any need to buy new.....likely you can make the existing forks work like new with new fork oil - perhaps changing the weight and how high the oil level is.

Here is a good technical article for making the forks better - you can ignore anything that deals with lowering the forks as done on the Cafe' conversions.

http://suzukisavage.com/cgi-bin/YaBB.pl?num=1421689358
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Gary_in_NJ
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Re: Front fork resistance
Reply #2 - 04/15/17 at 09:38:00
 
Eegore wrote on 04/15/17 at 08:21:13:
So the front fork has a lot of play on the suspension, seems like it dips down more than normal when applying front brake.  


"Play" may indicate that the steering stem is loose. There shouldn't be any rocking motion of the bars, triple clamps or forks.

Excessive dive is a characteristic of the S40 forks. Are the fork springs correct for your weight? You should check a few things to know/confirm that the forks are in good working order. I would remove the forks and;

- disassemble the fork and check that you don't have a broken spring.

- drain and clean the forks. Replace the fluid with fresh 15w fork fluid with an air gap of 75mm (measure with the spring out, fork compressed).

- upon reassembly, take the time to adjust the sag.

- after the forks are all back together, pump them to ensure that you don't have blown fork seal. This seems like it should be the first thing you check, but if fluid has leaked out, there might not be enough left to get past the seal.

BTW, the above fork service should be done every 3years or so.
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« Last Edit: 04/15/17 at 18:42:27 by Gary_in_NJ »  

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Ruttly
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Re: Front fork resistance
Reply #3 - 04/15/17 at 15:17:31
 
Just replace the seals if its apart , they are cheap. No surprises that way !
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Eegore
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Re: Front fork resistance
Reply #4 - 04/16/17 at 18:10:55
 

 Thanks for the links and advice.  I will check around and see if I can find a mechanic that will work on existing forks and not only mount new ones.
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Gary_in_NJ
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Re: Front fork resistance
Reply #5 - 04/16/17 at 18:33:10
 
Unless they are bent, shops don't replace forks, they either upgrade or repair them.
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A life-time student of motorcycling.
LS650 Cafe, DRZ400SM, FZ6N, SV650S, CB900C, Ducati ST2, CB550F-SS
My LS650=> http://suzukisavage.com/yabb2.2/Attachments/Left.JPG
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Eegore
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Re: Front fork resistance
Reply #6 - 04/17/17 at 19:28:11
 

 I will need to check for some shops out of town, the two here specifically stated they will not disassemble the current forks and work on them.  

 Probably just bad luck on who Ive contacted, but the information here is really useful so Im sure I can find somebody that can help me out.
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Dave
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Re: Front fork resistance
Reply #7 - 04/18/17 at 02:57:14
 
Eegore wrote on 04/17/17 at 19:28:11:
 I will need to check for some shops out of town, the two here specifically stated they will not disassemble the current forks and work on them.  


Where is "here"? Huh
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Gary_in_NJ
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Re: Front fork resistance
Reply #8 - 04/18/17 at 05:43:54
 
If you live near me I'd be happy to inspect & repair or upgrade.
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A life-time student of motorcycling.
LS650 Cafe, DRZ400SM, FZ6N, SV650S, CB900C, Ducati ST2, CB550F-SS
My LS650=> http://suzukisavage.com/yabb2.2/Attachments/Left.JPG
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Eegore
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Re: Front fork resistance
Reply #9 - 04/18/17 at 15:44:06
 

 Im out in Colorado, but thanks for the offer.  

 The forks will have to wait now as I have tremendous belt noise which I believe is coming off the front pulley but I haven't jacked it up yet to confirm.   I'd like to source a Kawasaki one if I can.
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Re: Front fork resistance
Reply #10 - 04/18/17 at 16:08:35
 
Where exactly in Colorado are you located?
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