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› Yikes! Did I trash my tranny?...
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Yikes! Did I trash my tranny?... (Read 129 times)
philthymike
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Yikes! Did I trash my tranny?...
04/03/17 at 06:55:04
Coming home from work Friday night I was making the turn into my alley downshifting to 1st and the shift lever went way down. My 1st thought is the shift linkage slipped but after examining it I don't see a problem with it. It's all tight, the shaft isn't stripped, the lever isn't bent.
I cannot get my foot under the shifter to shift up but when I use my hand I can shift and verified the bike actually still changes gears but it takes much more effort than before to do so.
Any thoughts?
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07 S40 (Thumpy): 666cc big bore, stage 2 webcam, dyna muffler, 412 shocks, Barnett clutch, Kawasaki ZL900 FE
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Re: Yikes! Did I trash my tranny?...
Reply #1 -
04/03/17 at 06:57:35
What does the rod between the foot lever and the shaft on the engine look like? The folks that like to stomp on the shift lever often bend this shaft.
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philthymike
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Re: Yikes! Did I trash my tranny?...
Reply #2 -
04/03/17 at 07:23:43
It's straight as ever.
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Re: Yikes! Did I trash my tranny?...
Reply #3 -
04/03/17 at 07:35:33
What happens when you readjust the lever?
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justin_o_guy2
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Re: Yikes! Did I trash my tranny?...
Reply #4 -
04/03/17 at 09:50:34
If the shift lever and rod are not bent, and the shift arm connection at the transmission are solid, then what? Bent fork?
I've never seen a problem beyond a bent rod.
Pull down on the shifter and watch the rod.
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batman
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Re: Yikes! Did I trash my tranny?...
Reply #5 -
04/03/17 at 10:36:02
Pull the rod and check and check male and female threads?
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justin_o_guy2
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Re: Yikes! Did I trash my tranny?...
Reply #6 -
04/03/17 at 12:02:23
Why? Has that ever happened?
Has anyone shown that the rod can be pushed on hard enough to rip the threads off before it flexed?
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philthymike
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Re: Yikes! Did I trash my tranny?...
Reply #7 -
04/03/17 at 13:22:13
I'll check once I get home today and attempt to adjust. I wasn't stomping the shifter, just a normal routine downshift at walking speed. Only unusual stress on the bike was getting stuck in stop and crawl traffic for an hour along the way. Oil level dropped a little bit. Otherwise can't see what would have caused this...
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Re: Yikes! Did I trash my tranny?...
Reply #8 -
04/03/17 at 16:53:52
JOG,never has happened,but if either of the locking nuts had backed off I think it might be possible ,if the shaft isn't bent ,the length had to shorten somehow to allow the pedal to be lower.A while back someone installed a new float in the carb but it still was flooding,turns out he installed it upside down ,I didn't even know it would fit that way,strange things happen.the treads on that shaft are pretty fine they may have jumped if the locking nuts where not tight.
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philthymike
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Re: Yikes! Did I trash my tranny?...
Reply #9 -
04/03/17 at 19:12:18
Ok it is fixed now.
When I thought the linkage and adjustment nuts were tight I didn't realize the front lock nut was all the way toward the back of the threaded part of the rod. It was tight to the end of the threads there and not up against the clevis where it belonged.
As for the mystery of how it got there I'm not real sure yet. Or why it seemed to happen really suddenly. I'm guessing it was gradual and I just didn't notice because after the traffic jam on my way home I didn't have to shift down to 1st for a long time.
I got a clue as to the reason it happened. Vibration!
I found a few loose nuts and bolts on my cylinder head. Since the big bore was done the motor vibrates a lot more at idle than it used to. And sitting in traffic so long things started loosening up. Then when I got out of traffic and the rest of the trip was at high speeds those loosened fasteners started really moving. So much so that one fell out and was stuck in the spark plug recess in the head. I'm still trying to figure out where that one came from, I ran out of light before I did.
Anyway's that's my theory. From now on I will make sure to snug up nuts and bolts before riding long distances or into possible traffic jam territory.
I readjusted the shift linkage and added oil. The bike seems fine now. Had me scratching my head though since I didn't have time to inspect it thoroughly before.
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justin_o_guy2
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Re: Yikes! Did I trash my tranny?...
Reply #10 -
04/03/17 at 19:19:51
Batman knocks it outta the park!
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The people never give up their liberties but under some delusion.- Edmund Burke.
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