So much wonderful input. Thank you all.
Someone asked why I was using 5w-40. This post is why:
http://suzukisavage.com/cgi-bin/YaBB.pl?num=1344471565I'll be putting some form of mesh in the breather tube hole. Cylinder is being honed, and the carbon being cleaned off. The guy didn't have walnuts, but will use some sort of buff thing to get the major stuff off.
Thanks for the heads up on non-synthetic for break in.
Jetting: I'm gonna start by stepping down the pilot, and go from there.
Spark plug: Its the stock plug. Should I replace this with a colder plug? What benefit does cold vs. hot give me?
Needle shaving: I took the original plastic spacer, and sandpapered it down to about 2/3 original thickness. So the needle sits higher. I also shaved off a very small amount of the pointy tip of the needle (not my brightest idea :/ )
Once I get the head back, I can look into pulling the valves.
And I am replacing the piston with the high compression one from Lancer.