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That 70's Show - 96 LS650 Build (Read 6939 times)
ohiomoto
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Re: 18" rear wheel, 2" dropped forks
Reply #45 - 11/15/16 at 07:58:37
 
Here is the bike with the 74 GT185 tank, a new SR400 aftermarket seat, 71 Honda CL175 rear fender.
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« Last Edit: 11/15/16 at 10:56:32 by ohiomoto »  

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ohiomoto
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Re: 18" rear wheel, 2" dropped forks
Reply #46 - 11/15/16 at 08:00:56
 
A rear view.  The rear hoop is some PVC pipe I bent using my trusty heat gun and then painted black.  I'm in the process of finding someone to bend one close so I can put the finishing touches on.
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« Last Edit: 11/15/16 at 09:34:37 by ohiomoto »  

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ohiomoto
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Re: 18" rear wheel, 2" dropped forks & ?
Reply #47 - 11/15/16 at 08:07:40
 
The GT185 tank fits like it was "almost" made for the bike.  

I say almost because I accidentally bent (add broke) the decompression cable adjuster.  It still works.  I have an extra cable, I might try and install it backwards with the adjuster up by the solenoid or bend the bracket a bit. Either way, it's a minor point.

Petcock is prefect.  I installed the raptor and stock fuel line last night.  It runs and not leaks so far.

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Dave
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Re: 18" rear wheel, 2" dropped forks
Reply #48 - 11/15/16 at 08:21:23
 
It look great.....I will be watching to see what you do for the space between the Savage frame and your seat frame.

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Gary_in_NJ
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Re: That 70's Show - 96 LS650 Build
Reply #49 - 11/15/16 at 09:04:30
 
I've really liking this build. Will you be putting some rear-sets on it?
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A life-time student of motorcycling.
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My LS650=> http://suzukisavage.com/yabb2.2/Attachments/Left.JPG
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ohiomoto
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Re: That 70's Show - 96 LS650 Build
Reply #50 - 11/15/16 at 09:13:35
 
Mid controls are my first choice so I'll attempt that first.  Rearsets will be the backup plan.
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Re: That 70's Show - 96 LS650 Build
Reply #51 - 11/15/16 at 09:17:33
 
A KZ750 front fender is pretty easy to adapt and fits the 19" rim/tire well.

http://www.ebay.com/itm/1981-kawasaki-kz750-front-fender-/272242204607?hash=i...

The 250 nighthawk fender also appears pretty easy to adapt, you just have to do a little cutting and welding on the mounts, as they are too long. (And you might want to get rid of the reflectors mounted to the fender).

http://www.ebay.com/itm/1993-93-Honda-CB250SC-CB-250-SC-Nighthawk-front-fende...
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ohiomoto
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Re: That 70's Show - 96 LS650 Build
Reply #52 - 11/15/16 at 09:19:54
 
Dave wrote on 11/15/16 at 08:21:23:
It look great.....I will be watching to see what you do for the space between the Savage frame and your seat frame.




Thanks Dave.  You and many others provided me with the inspiration to do this.  I wanted a simple reliable commuter and seeing what you and others have done showed me what was possible.   Oh and Ryca too.  Especially Ryca because I think that's how I stumbled onto this site.

I have a couple of ideas for that space.  Nothing is set in stone yet.  And I might even keep the stock airbox.  That's a surprise...to me!  It wasn't the plan, but maybe I'll just keep it. Smiley


And thanks for the heads up on the fenders (even if they aren't from the 70's!!)  I'll probably want to put one back on before next summer.




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Re: That 70's Show - 96 LS650 Build
Reply #53 - 11/15/16 at 09:44:39
 
Here is a link to show how the KZ750 fender fits and what changes need to be made (drill new holes).

http://suzukisavage.com/cgi-bin/YaBB.pl?num=1453983731/0
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Re: That 70's Show - 96 LS650 Build
Reply #54 - 11/15/16 at 22:31:46
 
for the space under the seat: 1/8" alum checker plate, cut to fit, painted black.
[screen shot windows]
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Re: That 70's Show - 96 LS650 Build
Reply #55 - 11/16/16 at 05:09:35
 
Thanks, but I have a couple of ideas for that space.  Wink
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ohiomoto
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Re: That 70's Show - 96 LS650 Build
Reply #56 - 12/05/16 at 12:20:49
 
Progress...

Not cutting or welding on the frame.  Fabricated some mounts that bolt to the frame and mounted the rear hoop/subframe to them. I'll snap some pictures and post some details of the mounts.


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Re: That 70's Show - 96 LS650 Build
Reply #57 - 12/05/16 at 20:32:56
 
Looking great!  No problems with the forks touching the tank?
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ohiomoto
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Re: That 70's Show - 96 LS650 Build
Reply #58 - 12/06/16 at 10:51:58
 
Front tank mount detail without bumpers...
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ohiomoto
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Re: That 70's Show - 96 LS650 Build
Reply #59 - 12/06/16 at 10:52:48
 
Subframe brackets were cut to length drilled, 3/4 cut through (for easier bending) and hand bent before welding...
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