SuzukiSavage.com - decompressor assembly& crank inspect. cover help

DesertRat

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Re: decompressor assembly& crank inspect. cover he
Reply #15 - 04/26/16 at 08:45:42

jrobeson18 -

what write-ups do you need?

what write-ups do you want?

I'm almost down with the semester and finals are around the 9th of May, so I will be doing some wrenching after and I can document the process in a builders log ... provided it is something that's screwed up on my ride ... ain't gonna fix what ain't broke ...

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justin_o_guy2 Serious Thumper Offline What happened? Posts: 55279 East Texas, 1/2 dallas/la.	Re: decompressor assembly& crank inspect. cover he Reply #16 - 04/26/16 at 08:59:44 My friends just call me Jog. Seriously, you weigh 100 pounds? That bike otta Scat when you drop the hammer leaving a stop. And, nobody who weighs 100 pounds is gonna catch much air. It otta do well reaching for the top end.
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jrobeson18 Full Member Offline Jeep and a Suzuki, how can i lose? Posts: 121 Charlotte NC Gender:	Re: decompressor assembly& crank inspect. cove Reply #17 - 04/26/16 at 09:19:33 Yeah seriously 100lbs. Give or take 3-5lbs, granted in only 19 years old. And 5'3" tall. The 650 gets up with me on it. And as far as writeups id about to the the cam chain install. But wheel alignment, stator replacement. As well as anything internal.
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justin_o_guy2 Serious Thumper Offline What happened? Posts: 55279 East Texas, 1/2 dallas/la.	Re: decompressor assembly& crank inspect. cove Reply #18 - 04/26/16 at 09:50:47 Well, heck,at 19 I might not have weighed that. At 21 I had a 24" waist and bought clothes in the boys department. Weighed about 110, not exactly a big dude..
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jrobeson18 Full Member Offline Jeep and a Suzuki, how can i lose? Posts: 121 Charlotte NC Gender:	Re: decompressor assembly& crank inspect. cove Reply #19 - 04/26/16 at 10:29:41 Right there with you, every step. Lol. Also another write up/ question. Since I pulled the right side cover I have found 2 springs under the bike. Dont know where they came from. Or what they go to. But they look like they go to the bike.. Not sure if ita part of the clutch side cover arm or what.
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DesertRat Serious Thumper Offline I love rat bikes! Posts: 1569 Arizona	Re: decompressor assembly& crank inspect. cover he Reply #20 - 04/26/16 at 11:05:05 cam chain install write-up is HERE: http://suzukisavage.com/cgi-bin/YaBB.pl?num=1191167029 Verlagen has performed miracles already ... tons more of the write-ups are HERE: http://suzukisavage.com/cgi-bin/YaBB.pl?num=1181745927 NOW GET WRENCHING ...
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justin_o_guy2

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Re: decompressor assembly& crank inspect. cover he
Reply #21 - 04/26/16 at 11:09:31

Kinda late for this, maybe it will help someone else.

Disassembly is crucial to winning. An organized approach is important. Clean up the work area, step one. That way, any parts that fall don't have camouflage to hide behind. And, anything on the floor hadda come outta the , well, whatever you are working on.

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DesertRat

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Re: decompressor assembly& crank inspect. cove
Reply #22 - 04/26/16 at 11:15:25

Justin has that right ...

CLEAN the work area 1st ...

PREP the work area; towels for laying out parts, cleaning, soaking up blood, etc... Wink

ORGANIZE everything as you remove everything ...

REPLACE nuts/bolts/washer/clips to removed parts if possible, or keep them in a cup/bowl with the parts*

* I reuse salsa/butter and ice cream containers for this; place a piece of masking tape on the lid and write what there for ...

sounds tedious, but my $#it goes back together fast as F#@k ... and I can go riding that much faster ...

work like a surgeon ...

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-The silence of indifference makes cowards of men.
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jrobeson18

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Jeep and a Suzuki,
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Re: decompressor assembly& crank inspect. cover he
Reply #23 - 04/26/16 at 11:16:55

DesertRat wrote on 04/26/16 at 11:05:05:

cam chain install write-up is HERE:

http://suzukisavage.com/cgi-bin/YaBB.pl?num=1191167029

Verlagen has performed miracles already ...

tons more of the write-ups are HERE:

http://suzukisavage.com/cgi-bin/YaBB.pl?num=1181745927

NOW GET WRENCHING ... Cool

Why is I cant ever find these...
Lol and I swept the floor and got it cleaned before disassembly. I just cant figure out where they can from in the casing.

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justin_o_guy2

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Re: decompressor assembly& crank inspect. cover he
Reply #24 - 04/26/16 at 11:31:52

sounds tedious, but my $#it goes back together fast as F#@k ... and I can go riding that much faster ...

No need to add to the difficulty of a job by making putting it back together some kinda puzzle.

Why is I cant ever find these...
Lol and I swept the floor and got it cleaned before disassembly. I just cant figure out where they can from in the casing.

Does one spring fit inside the other?
Are both springs made of more than one wire?
Two yeses = they go inside the tensioner.

Were its guts spat out?
If so,you're the second or third in ten years who didn't lose the motor.

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The people never give up their liberties but under some delusion.- Edmund Burke.

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jrobeson18 Full Member Offline Jeep and a Suzuki, how can i lose? Posts: 121 Charlotte NC Gender:	Re: decompressor assembly& crank inspect. cover he Reply #25 - 04/26/16 at 15:53:17 Oh, well I feel lucky to be alive now. Yeah gut n everything was out.tensioner plunger had a nice hole it in, scrap now Feel stupid for listening to the PO about it being normal, chain slap sound. But ever since I been here I now know better
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justin_o_guy2 Serious Thumper Offline What happened? Posts: 55279 East Texas, 1/2 dallas/la.	Re: decompressor assembly& crank inspect. cover he Reply #26 - 04/26/16 at 17:49:41 You're lucky. Very lucky. More luck per pound than most of the luckiest people I've ever met.
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jrobeson18 Full Member Offline Jeep and a Suzuki, how can i lose? Posts: 121 Charlotte NC Gender:	Re: decompressor assembly& crank inspect. cover he Reply #27 - 04/26/16 at 19:33:13 I'm light, short, and luck... Somebody find me some green clothes and a pot o gold. I must be a leprechaun
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justin_o_guy2 Serious Thumper Offline What happened? Posts: 55279 East Texas, 1/2 dallas/la.	Re: decompressor assembly& crank inspect. cover he Reply #28 - 04/26/16 at 20:31:13 tensioner plunger had a nice hole it in, scrap now Well, the piece that covered that hole might ottsta get found.
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jrobeson18

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Jeep and a Suzuki,
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Re: decompressor assembly& crank inspect. cover he
Reply #29 - 04/27/16 at 04:36:31

It was grinded down by the clutch basket. Which is just damaged but not compromised. All the aluminum fragments came from that. I haven't found any steel, strained to oil 3+ times. And started cleaning out the inner caseing. It looks like the chain was pinched and snapped that way, I believe it because I have yet to find any magnetic fragments. Will keep flushing and keep updates.

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