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Rough running at idle...I know...petcock, right? (Read 221 times)
Sonny
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Re: Rough running at idle...I know...petcock, righ
Reply #15 - 11/30/15 at 18:22:53
 
Art Webb wrote on 11/20/15 at 11:47:09:
How to repair Savage petcock
1 Buy Rator petcock
2 remove stock petcock
3 install raptor petcock
4 stomp stock petcock flat (wear boots, preferably heavy engineer's boots)
5 throw stock petcock as far as you can away from your bike
6 shoot stock petcock, preferably with a slug out of a 12 gauge
7 burn what's left of stock petcock
 Grin


The important thing is not to mess around. I put my stock petcock in a ziplok bag, filled the bag with epoxy resin and let it harden, wrapped the bag in 3 layers of duct tape, tied it to a brick, then took it to the dam at our nearby lake and dropped the whole thing over the dam into the deepest part of the lake. At midnight. When no one was around.

So far, no further problems with that petcock, and the Raptor is working great.   Cheesy


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'87 LS650, purt near stock, Raptor, seat mod. '07 S40, Raptor.
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justin_o_guy2
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Re: Rough running at idle...I know...petcock, righ
Reply #16 - 12/01/15 at 22:22:44
 
Note to self


Do Not Piss Sonny OFF!
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Sonny
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Re: Rough running at idle...I know...petcock, righ
Reply #17 - 12/01/15 at 23:23:49
 
You know, I have thought a fair bit about that OEM vacuum petcock. It's way more complicated than a simple off/on/reserve valve, and why? One reason. So you don't have to remember to turn the gas on and off. In return, you get a system that impersonates every type of carburetor problem when it begins to fail, causing endless confusion about what is wrong with the bike and money and effort spent fiddling with things that aren't broken. It's almost like the designers thought, hey, let's put this infernal thing on there and it will look like we are doing the owner a favor when in fact we are generating a huge amount of parts and maintenance income for the dealers. Let's design it to go bad in 4 or 5 years and let's make the part expensive to boot!

No, Art and me are nice guys, we're just teaching a new Savage owner how to think about that steenkin' stock petcock.  Cool
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'87 LS650, purt near stock, Raptor, seat mod. '07 S40, Raptor.
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Sonny
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Re: Rough running at idle...I know...petcock, righ
Reply #18 - 12/01/15 at 23:34:57
 
Oh wait -- that was StewMills on the original post! He already knows this stuff good and well! Never MIND!  Embarrassed
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Dave
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Re: Rough running at idle...I know...petcock, righ
Reply #19 - 12/02/15 at 03:41:57
 
Sonny wrote on 12/01/15 at 23:23:49:
You know, I have thought a fair bit about that OEM vacuum petcock. It's way more complicated than a simple off/on/reserve valve, and why? One reason. So you don't have to remember to turn the gas on and off.


Just about every new motorcycle has an automatic petcock or a fuel pump, these days......another part of the system that makes your life convenient, and safe.  The kick stand safety, clutch safety and automatic petcock are there so you don't have to think "too much", and protect you if you do happen to stop thinking for a moment.

Those safety devices probably helps a lot of new riders - for most of us old folks we already have the routine down pretty well as we learned long before those safeties were on motorcycles.  The downsides of all the safety devices is that they add some weight and complexity to the bike, and they can fail and be somewhat hard for folks to diagnose on the side of a road.  The petcock and sidestand switch are the two most common failures that can really get you looking in the wrong place to solve the problem.

I am not sure if the other bikes with vacuum petcocks have as much failure as the Savage does......my Ninja 250 and 250 Super Sherpa both had vacuum petcocks, and the 1972 GT550 Suzuki tank I put on my bike came with a vacuum petcock on it.

And when it comes to safety interlocks....the ones on new mowers drives me crazy!  My mother's Cub Cadet stops the mower blades whenever you back up, and the interlock on the seat is far too sensitive and when a bump causes you to get a little light on the seat...the interlock stops the cutting blades as it doesn't think you are still sitting down.  It takes about 10 feet to get stopped when this happens, then you have to back up and restart the mower deck so you can cut the part that wasn't cut when the blades stopped.  (If it was my mower I would have those interlocks (reverse and seat) bypassed before I ever used the darn thing).
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justin_o_guy2
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Re: Rough running at idle...I know...petcock, righ
Reply #20 - 12/02/15 at 07:29:23
 
I recently acquired another mower. It's fast enough, and the driver isn't pushing a pedal to make it go, it's Going, and I rode it through some rough areas where the other mower gets stuck. Dang near threw me off, so, I hooked up the seat switch.. but the old one, you wanna back up, you either
Kill the blades
Or
Push a button, turn the key to
Reverse with blades
Then put in reverse
Or it shut off.

Yeah , for about two times.. then, I wired around that crap.
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Sonny
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Re: Rough running at idle...I know...petcock, righ
Reply #21 - 12/02/15 at 07:42:08
 
Yep, I have a 10 year old riding mower with all safety features defeated so the thing is usable.

And I engage MC kickstand kill switches just often enough to know I am the idiot they put it on there for...
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Art Webb
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Re: Rough running at idle...I know...petcock, righ
Reply #22 - 12/02/15 at 09:17:04
 
safety devices to help us not learn to operate a bike properly  Grin
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Dave
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Re: Rough running at idle...I know...petcock, righ
Reply #23 - 12/02/15 at 10:46:28
 
Art Webb wrote on 12/02/15 at 09:17:04:
safety devices to help us not learn to operate a bike properly  Grin


Well I have turned the clock back on my bike a little bit.  Manual Petcock, no clutch safety, and no kickstand switch anymore.  That'll teach em not to try and keep me safe against my will!
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Art Webb
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Re: Rough running at idle...I know...petcock, righ
Reply #24 - 12/04/15 at 11:17:17
 
I got the manual petty. so far no probs with other devices, so they still exist  Grin
I'd really like to do more to it, but time and funds disallow
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Re: Rough running at idle...I know...petcock, righ
Reply #25 - 12/04/15 at 13:56:28
 
When I had trouble, it was from fuel starvation resulting from garbage in the screen behind the float valve. If you are having limited fuel delivery, then letting off on the fuel or shutting the engine off and turning it back on should help, but with the vac petcock, this effect is limited since reducing/eliminating the need for fuel will also reduce/eliminate its delivery.

I have a manual petcock. The garbage resulted from a filter tube having fallen off.

The idea is that the float bowl holds a small reserve of gas. If demand is higher than supply, the bowl will run low, resulting in starvation. After a little while, the bowl will refill. For me, it was enough to get out a few miles before having to pull to the side of the highway... over, and over, and over, and over. Tongue After a half-dozen, or maybe a dozen times pulling over, I'd manage to limp and crawl the bike to its destination Tongue.
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cheapnewb24
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Re: Rough running at idle...I know...petcock, righ
Reply #26 - 12/04/15 at 14:06:02
 
Sonny wrote on 11/30/15 at 18:22:53:
Art Webb wrote on 11/20/15 at 11:47:09:
How to repair Savage petcock
1 Buy Rator petcock
2 remove stock petcock
3 install raptor petcock
4 stomp stock petcock flat (wear boots, preferably heavy engineer's boots)
5 throw stock petcock as far as you can away from your bike
6 shoot stock petcock, preferably with a slug out of a 12 gauge
7 burn what's left of stock petcock
 Grin


The important thing is not to mess around. I put my stock petcock in a ziplok bag, filled the bag with epoxy resin and let it harden, wrapped the bag in 3 layers of duct tape, tied it to a brick, then took it to the dam at our nearby lake and dropped the whole thing over the dam into the deepest part of the lake. At midnight. When no one was around.

So far, no further problems with that petcock, and the Raptor is working great.   Cheesy




Uhhh... Why didn't you just take some torches and melt the thing already! Oh!... I guess that would just spoil all the fun, now wouldn't it Grin
Gotta have all those different steps! Grin
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2004 Suzuki Savage, Riding since fall 2015.
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Sonny
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Re: Rough running at idle...I know...petcock, righ
Reply #27 - 12/04/15 at 15:12:31
 

[/quote]

Uhhh... Why didn't you just take some torches and melt the thing already! [/quote]

That would have worked fine. I musta been out of acetylene at the time, and my feelings toward the stock petcock were running so high I elected to give it the full Alfred Hitchcock treatment.

Half measures will not do with a Savage vacuum petcock. It is pure evil. It will climb back out of a trash can onto the garage floor, you will step on it and destroy your foot.
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cheapnewb24
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Re: Rough running at idle...I know...petcock, righ
Reply #28 - 12/04/15 at 15:47:28
 
Grin
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Art Webb
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Re: Rough running at idle...I know...petcock, righ
Reply #29 - 12/06/15 at 21:21:51
 
I is indeed evil beyond the grave
and it must not be allowed to return or worse, SPAWN  Shocked
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